Amazing Technique Let us show you how to Resurfacing flywheel in my workshop
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- čas přidán 24. 01. 2022
- #AmazingTechnique #resurfacing #flywheel
Let us show you how to Resurfacing flywheel in my workshop
#technology #amazingtechnology #engineering #pakistanitruck #repair #engineer #manufacturing #things #restoration
Jeepers, that's an award-winner for sure. In the width of cracks. There is no way to fix up that clutch plate. The remaining cracks are just going to grow wider and wider with each clutch application, until the whole plate flies apart and wrecks things and maybe people. Also reusing the old springs is a very dubious economy. If the clutch plate is that cracked, it's likely the clutch has been very hot which anneals the clutch springs and leads to more slippage.
I'm always torn with these videos. They show an extraordinary level of skill... in painting over the cracks.
Agreed. Cracks are too deep. Might be salvagable if spray-welded and then trued up. If its too thin , it'll heat up too fast and those cracks will progress right thru it eventually. ..
My good man, your shop does hard work and the people there work hard too, but this is not the item to be resurfacing. That plate is replaceable for a reason. When they get cracks in them like that, you do not resurface them, you melt them down for scrap. Re-using that plate is dangerous. It is badly damaged, and rotates at a couple thousand RPM. Someday it will grenade and everything and everyBODY around it will be in danger.
I've watched a number of your videos. Quite a few. I understand that conditions are different where you live. Much like they were in America 120 years ago, but some things are too critical to re-use, such as this plate that was resurfaced.
Thanks for the videos. Try to stay safe!
But....they thinned it down so the shrapnel will have less mass.
In India and Africa We do these type of repairs commonly. it is not dumb or stupid. It is necessity. Our currency is worth Zip. A new flywheel is several years' salary. So we use machineable cast iron rods and weld the cracks. Heat treat the whole flywheel then machine it back on a lathe and finally a tool post grinder. In 40 years of machining like this, I have never had a clutch flywheel, pressure plate, Brake drum, or disk "fly apart". Remember most heavy vehicles (as in the video) are old and use old-fashioned technology and designs. That makes the unit a lot more forgiving. We also do a lot of repairs on late-model engines and equipment, but it is less easy and requires a lot more attention to detail and metallurgy treatment.
@@evengineering7136 Glad to hear that you do things the right way. Unfortunately most of these videos do not show any care taken at all. The economics are dubious at best. The safety consequences could be very bad. You can only cut so many corners until it results in failure or disaster.
One question..... Congrats for inventive and manuality but.....
Why a lathe whit a 4 indipendent chuck and... Use a base whit a piece of steel for "align" all, like to align a bycicle wheel?
Pls don't tell me "it's expensive" because it's not.
They have big expensive machine, phone.. Ecc....
The gentleman in the hat+glasses has been in lots+lots of videos..
His CNC work is first class..
I also watch Pakistan Trucks which he is also in..Good video. 💯👍💯
thank you
cnc stands for "Computer numerical control" Is the guy with the hat+glasses a computer?
I saw them resurface both the flywheel and the flexplate, but they didn't take any material off of the flywheel standoffs, usually those are ground to match what was taken off of the flywheel.
Maybe a thicker friction plate?
Ah your r brilliant my dear friend 👍
Love from AUTO CARE CZcams
بارك الله بكم
диск местами уже почти насквозь лопнул они всё его точат
а видео видел где они такой же паяют
но не лопнул же
Ничего отличного.
Нужно было ещё поверхность прилегания самой корзины снять там где прикручивается
Теперь диск не будет полностью работать
the cracks ar from het and riding the clutch and that flywheel is toast it Neds to be thrown a way and git a new one
There was no round micrometer just a hard wire to see if is centered....
God bless u
Good job
soy un admirador!
Точность желает лучшего. А стрелочный индикатор нового образца.
🤣👍
Musica nova
Отлично
Why bother pointing out the cracks if you are just going to ignore them?
very good
good job
That "mechanic" dragging the freshly ground flywheel through the dirt... Jesus man take some pride in your work
Top.
👍👍
Every tool has a hammer side 😉
good job my friend
You should know this idea is very important in life and everyone needs it in his home
czcams.com/video/N0KzP7hnBQs/video.html
INDONESIA,
Nyimakkkk
Very good
I like the whole ‘redoing’ concept, do not throw away but repair, resurface, renew or whatever name you give it. I look at it with growing respect and abit of concern. Whenever I take up a job, as much as replacing a belt or something else the book says ‘torque to spec’. I see no torque wrench around…
Rings back to a day when Americans did the same thing' before the days of replace, replace, replace. And we spend the money for new/reconditioned parts. These men are making the reconditioned parts themselves. Kudos to this crew of men. A Texan watches.👍😁👍🇨🇱🇺🇸
When you've done something for 40 years you just know.
It's not a space rocket. There is some tolerance.
Take up the slack then add quarter turn ... works for most sizes.
I have to agree, lots of respect to what they are doing with the equipment they have. I do worry about them not having safety standards. Still. impressive what they can do with what they have available tobuse.
That dial indicator though 😍
Just think there was a time when "we" reconditioned parts too. 🤔🇨🇱🇺🇸
Yes sir. I’m 43 years old and can remember that
There is no circumstances where this thing should be reconditioned. It is ruined. If you want to reuse it, melt it down and start over from the beginning. This is dangerous. seriously.
We also used to live in caves before
Time + money...in my country this is wasting bought of this.
I still repair anything I can rather than throw it out.
Nyc
Those cracks are there to stay, they eventually will eat up the clutch , or worse still break up and destroy the clutch completely , sometimes when some thing is knackered , you got to throw it away .
Yes it was cracked, and it was only set concentric to about .030" and the flatness, well, he soon ground that out (Ha Ha), Its gonna judder a bit and then its gonna break, but they don't seem to care.
I turned on the Closed Captioning - all it said was "Chipmunks Talking".
Alhamdulillah ..
Bloody dangerous work ethics.
👍👍👍
You should know this idea is very important in life and everyone needs it in his home
czcams.com/video/N0KzP7hnBQs/video.html
phone going to get your job lol... just kidding you guys do very impressive work
Isso é no Pakstao imagina como dave ser às bomba atômicas que essa turma desenvolveu.🤣🤣🤣🤣🤣
Hi 👋👋👋👋
nice job but never good idea to use old parts but thats just me :O
Ñ r ni?
Self made tool post grinder!. At least it's not going as fast a TPG, mine runs at 20,000 RPM...
A này là bật thầy về tiện
You should know this idea is very important in life and everyone needs it in his home
czcams.com/video/N0KzP7hnBQs/video.html
Да ему ещё ходить и ходить ;))))
Станина сказала отдельное спасибо за абразив)))
Looks like a dual mass flywheel. Which is a sacrificial part, to be replaced at every clutch plate replacement.
It's pointless to try and resurface, as the internals will have been worn out. They'll soon have that vehicle back in their shop as a warranty repair. Yes, a DMF is rather pricey. But it does have to replaced.
Ita not a dmf. But you are 100% right they are sacrificial and need to be replaced. Sometimes even before the clutch plate.
How did that flywheel/clutch get those cracks 😆 🤣
Excessive heat from slipping clutch most likely.
Yes, most of those cracks are typical and not an issue, the deep wide cracks however could be a potential problem. This is a low rpm diesel so it will be ok..if it was a high revenge gas engine, I’d say throw it in the scrap
@@cuttersgoose thanks for the explaiantion guys. BTW, I get they skimmed the surface flat again but that does nothing to fix the cracks, I'm amazed they reused this, feels like a rotor burst looking for somewhere to happen 😉
@@cuttersgoose the cracks ARE a problem though.
Good job 👍👍
Are you real?
I tried slowing the video to hear qhat they are talking about but doesnt seem to work
I think that flywheel is beyond help though
Hey lathe guy, NO PERSONAL PHONE CALLS!!
No dial indicator line up necessary.😃😃😃
Just pure eye ball CNC machining..!!!😂😂😂
Like a woman...always on the phone! Freshly machined CRACKS. It chattered coming out, it will chatter going back in!
Всё не нужное на слом,
Соберём металлолом.
permukaan nya gak di senter , kenapa pakai gerinda ? kan sipat grinda abis gak bakalan rataa banget tuh permukaan roda gila ,
Bu kadar hasarlı olan parçaların değişmesi gerekir torna ve yüzey taşlama ile olmaz takıldığında depraj pedalı sert olur veşanzımanda kalıcı hasar verir2000km şanzımanda viteslere girip çıkarken ses çıkarır ama imkanlarınız bu kadarsa yapacak bir şey yok kendinize dikkat edin Çalışkan koruyucu gözllük eldiven iş ayakkabısı giyin sağlıklı kalın allah a emanet olun
Актуально! Скоро в Рашке будет примерно также!
Озвучка что из GTA 1 что ли)))
Bitte kein Micki maus video......
You should know this idea is very important in life and everyone needs it in his home
czcams.com/video/N0KzP7hnBQs/video.html
Voll konzentriert mit Handy am Ohr 🤔
Санкции им нипочём!
Это ужасно, старение метала. Нельзя использовать детали после такого ремонта. Поэтому прогресса не будет в таких странах.
اصلا ارزش این همه کار رو نداره
بهترین راه ممکن تعویضه
rong work time mobile fly weel not linth
Very dangerous. This flywhell is going to explode, too many cracks.
Это надо выкинуть ,а тут вообщем как обычно ,😭😭 темный лес и просвета не будет .😭😭😭😭😭
What a bad job. Incredible the dirt of the place. The men work squatting or sitting on the floor, wearing filthy clothes and wristwatch. Mechanics repair engines and equipment by throwing the parts on the dirty floor, there's garbage everywhere ... Mechanics don't wear protective gear. Impressive the dirtiness of the place… And mechanics work smoking or talking on cell phones … Also, operating a lathe or sanders using long-sleeved shirts or wristwatchs is extremely dangerous.
lol
Life is cheap there and so is labor if they don't don't 10 others will. I agree at how disgusting the shop and working conditions are but until the workers in their country stand up for themselves this will just continue on just like it has for many years!
Increíble la inseguridad, el desaseo y la imprudencia 🙄
Let's not forget the best. They are repairing a DMF, which must always be replaced along with the clutch plate.
Uhh, you noticed.
There is a hole in the middle of the flywheel. Just a thought.
Should have replaced the flywheel. Would not be worth the expense to resurface and reinstall. It would just fail.
Now it is out-of-true and will destroy the transmission.
Interesting video but not impressed with the method. Looks quite temporary at best.
Absolutely fine, as long as you do not intend refitting the part to another vehicle.
Coś co jest złomem zostanie złomem tego się tak nie naprawia
Ага , сначала отцентрировал по проволовке маховик, а потом его же подгоняет молотком к шлифовальному оборудованию " если это так можно назвать " может надо было на оборот ! Шлифовальное оборудование подгонять к маховику!
It’s not a good job working and using your phone that’s no no
0:42 маховик в помойку
Non capisco il senso di pubblicare questi video in cui si mostra come *NON* si deve fare una riparazione inutile...
V České republice by tohle nikdo nezaplatil by levněji vyšlo to koupit nové
That flywheel is for the junk pile.....
Another 250,000 miles on that Bro. Ha Ha
Now that it's thinner it will crack and warp even faster than before. That thing will most likely explode one day because of the cracks. I hope the shrapnel does kill someone. Under different circumstances I can tell you would be a great mechanic and machinist. There is a good reason not to do stuff like this though.
Так делают тракторы Solis ,з металоприемки берут конченый хлам,а потом впаривают лохам,секрет индиано разводил раскрыт
ミッションとクラッチ外して、エンジンの後ろに潜り込んで、エンジンかけてフライホイールに手で砥石当てて研磨してる動画見た後だから、この動画は普通過ぎてつまらない。