How To Replace Large Crankshaft For Cruise Ship. Dry-dock Process & Largest Piston Overhaul Process

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  • čas přidán 11. 09. 2023
  • How To Replace Large Crankshaft For Cruise Ship. Dry-dock Process & Largest Piston Overhaul Process
    0:08. Dry Docking Process
    3:52. Emergency Repairs MV Mariner
    6:07. Large Crankshaft Exchange
    16:08. Elbe Ship Restoration Journey
    28:13. Large Piston Overhaul Process
    28:22. Dismantling of piston from engine
    29:28. Dismount the cylinder cover
    33:50. Checking of piston
    36:53. Dismount the piston rod stuffing box
    50:39. Mounting of piston in engine
    ---------------------------------
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Komentáře • 234

  • @danny-li6io
    @danny-li6io Před 8 měsíci +47

    Thank goodness there’s a CZcams tutorial for this! I almost had to pay a team of engineers and maintenance workers to complete my repair!

    • @petermainwaringsx
      @petermainwaringsx Před 8 měsíci +5

      I really did laugh out loud.

    • @bigredc222
      @bigredc222 Před 7 měsíci +3

      I have a piston ring expander 34:11 if you need to borrow it.

  • @thevaudevilleslick6669
    @thevaudevilleslick6669 Před měsícem +1

    I cant believe my luck. I have SEVERAL cruise ships in my backyard and ALL of them need crankshaft replacements. I didnt know how to fix them, but thanks to THIS video, I can now get all my cruise ships back out earning money. WOW thanks 😢

  • @tuck6464
    @tuck6464 Před 8 měsíci +28

    Everything I needed to know. Have to put a new crank in my ocean liner next weekend.

    • @vihabui3744
      @vihabui3744 Před 8 měsíci +2

      Do you need a helping hand ?

    • @gowdsake7103
      @gowdsake7103 Před 8 měsíci +1

      Best make some cookies and drink coffee

  • @slickdiggler1197
    @slickdiggler1197 Před 8 měsíci +11

    Good thing this video came out. No way could I have changed my ships crankshaft without this! lol

  • @billybobsowbreath1774
    @billybobsowbreath1774 Před 6 měsíci +1

    I'll stop griping about my TINY 2-stroke snowmobile crank.. LOL. I'm teaching myself how to rebuild them. I'm not worthy after watching them stuff this 7 TON crank through a wing window.. LOL. Amazing work. I had an opportunity to work in a ship yard in my younger days - I wish I had done it.
    I think newer ship designs are more modular so they can be taken apart much easier for jobs like this (not that cranks are replaced often). Modular designs can swap sections in/out and re-configure the ship quickly. There are videos on submarines doing this already.
    I would also think that with today's tech and the fact these huge engines run at low RPM - they'd make the cranks 2-piece or maybe more.
    Great vid! Thank you!

  • @davidkendall1614
    @davidkendall1614 Před měsícem

    Impressive work on that crankshaft. Some tight maneuvering to get that thing in place. I can only imagine the curses that would be shouted if they dinged that precision machining when swinging it through the tight passages.

  • @paul-andrelarose3389
    @paul-andrelarose3389 Před 8 měsíci +4

    Most impressive technology and craftsmanship, all too often taken for granted. Thank you. 2023/09/24. Ontario, Canada.

  • @guysabol8743
    @guysabol8743 Před 7 měsíci +1

    many thanks for allowing us to see something we would never ever have been able to see. BUT thanks to your superb work we GOT to see it..once in a life time view for many of us! PEACE !

  • @JohnMatthews-hq1sv
    @JohnMatthews-hq1sv Před 7 měsíci +5

    If man can do such brilliant works why we can't live in peace

    • @eddisc4205
      @eddisc4205 Před 4 měsíci +1

      there's no money in peace.

    • @BariumCobaltNitrog3n
      @BariumCobaltNitrog3n Před 4 měsíci +2

      If woman can make babies, why can't frogs talk?

    • @JohnMatthews-hq1sv
      @JohnMatthews-hq1sv Před 2 měsíci

      @@eddisc4205 psalm ch,10,Says,life,span,of,man,is,70,our,80,if,strong,and,fill,with,trouble,sorrow,and,quickly,pass,by,and,away,we,go.vrs,12,of,same,Says,Teach,us,to,count,our,days,so,we,can,acquire,a,health,of,wisdom

    • @JohnMatthews-hq1sv
      @JohnMatthews-hq1sv Před 2 měsíci

      @@BariumCobaltNitrog3n Genesis,ch,1,And,god,went,on,to,create,man,in,his,image,in,god's,image,he,create,him,male,and,female,he,created,them.vrs,25,of,same,ch,Says,And,god,went,on.to,make,the,wild,animals,of,the,earth,includeing,frogs,according,to,their,Kind.Man,have,knowledge,frogs,have,institinct

  • @billybobsowbreath1774
    @billybobsowbreath1774 Před 6 měsíci

    You had ONE job Bob! Put the lock washer on the prop nut! LOL!

  • @Hooverdarnit
    @Hooverdarnit Před 8 měsíci +3

    It's eye opening to see how dependent we are on the skills of others.

  • @tuco0x
    @tuco0x Před 4 měsíci

    Holy word salad descriptions of repair and maintenance procedures, Batman!

  • @jlinkels
    @jlinkels Před 7 měsíci

    I found the best part the restoration of the Elbe. To realize it was built in a time that Dutch shipbuilding was still significant. Which started to decline in the early to mid seventies.

  • @SuperMurrayb
    @SuperMurrayb Před 8 měsíci +7

    Tears are one of the most corrosive things on a ship. Underpaid workers cry a lot and their salty tears corrode everything. It is good to see someone talking about it.

  • @NicholasW943
    @NicholasW943 Před 4 měsíci

    I like the deep voiced Sims characters talking in the background

  • @MrPossumeyes
    @MrPossumeyes Před 8 měsíci +8

    Thanks, team. Nice to see the range of skills needed to get a ship fixed up nice. And the folks who do the biz! Thanks MAN for your footage - doubt I'll need it, but thanks anyway. Very interesting. I'll keep you guys in mind for my next ship repair. Gotta keep those big boys floating, right?

  • @chriswilkinson2548
    @chriswilkinson2548 Před 7 měsíci

    Cool, now I can change my mate big Piston in his big Boat. This handy to know. Thanks my Mr. boat people and patch holes too

  • @jeanmeslier9491
    @jeanmeslier9491 Před 7 měsíci +1

    May years aggo, I heat treated these large crankshafts prior to machining. We softened them by heating them, then we, hot straightened them,..These 4 to 6 meter crankshafts are now ready for machining. After machining they will undergo additional heat treating to harden them so that they will give satisfactory service.

  • @retropalooza
    @retropalooza Před 8 měsíci +16

    I agree robo narrative should be demonetized. Whose to say they actually edited it

    • @pileofstuff
      @pileofstuff Před 8 měsíci +5

      Robo-narrator and AI generated script.
      Taking the you out of youtube...

    • @kenc3288
      @kenc3288 Před 8 měsíci

      Terrible script and pronunciation. Thumbs down. 😡🧐😡

    • @garolopez887
      @garolopez887 Před 7 měsíci +1

      Yes the robo voices kill the video !! The ads sound better than the documentary.

  • @TomokosEnterprize
    @TomokosEnterprize Před 7 měsíci +1

    She looks so nice all polished up. I really like big and this one covers that eh.

  • @alexhayden2303
    @alexhayden2303 Před 8 měsíci +7

    Britain used to do this work.
    Service industries and an endless supply of foreign labour will replace all that and, of course, the 'City' with its financial wizardry leading the world, will supply all the foreign exchange the government wants.
    Unfortunately there are rumours that this is beginning to slip!

  • @TheJimbob1603
    @TheJimbob1603 Před 8 měsíci +93

    These robo-voice narrations are a plague on CZcams.

    • @65gtotrips
      @65gtotrips Před 8 měsíci +5

      Totally agree…the AI is absolutely terrible.

    • @trainnerd3029
      @trainnerd3029 Před 8 měsíci +6

      They are an instant thumbs down for me…

    • @derekpask3633
      @derekpask3633 Před 8 měsíci +2

      CZcams Please remove these long on point add CONS

    • @derekpask3633
      @derekpask3633 Před 8 měsíci +1

      Wow, thanks every one for your surport. My Pleasure

    • @ashleypowell1623
      @ashleypowell1623 Před 8 měsíci +2

      I wasn't sure until he said wear a tear.

  • @denis9450
    @denis9450 Před 8 měsíci

    Brings back memories done this type of work several times on ships and large generators in power stations

  • @blacklabel810
    @blacklabel810 Před 7 měsíci +1

    Wow, what an extraordinary job repairing a very special tanker that I have ever seen. Thanks for sharing the video...👍

    • @paulstewart6293
      @paulstewart6293 Před 5 měsíci

      That was a wee crankshaft. I don't know how a big main engine crank is changed. They probably hope it'll never be necessary!

  • @ovalwingnut
    @ovalwingnut Před 8 měsíci +1

    "The unsung hero's or our world"...

  • @roghumph3
    @roghumph3 Před 7 měsíci

    Hats off to the designers who thought how the access was possible through the various decks

  • @StephenViola-ib8dq
    @StephenViola-ib8dq Před 8 měsíci +1

    This is the best DIY channel on you tube!!!!!!!! Is that a big block crank?

  • @frequentlycynical642
    @frequentlycynical642 Před 8 měsíci +8

    I assure you that that crankshaft was NOT sourced from Montevideo. It was custom made by the engine manufacturer, probably in Europe. Montevideo was the port of entry.

  • @EdwardTilley
    @EdwardTilley Před 7 měsíci +3

    Great video. It's obviously not a DIY video, but it gives a tremendous insight into the engineering and maintenance of these big ICE engines. I didn't notice which fuel is burned in these motors, but I assumed the basic crude instead of diesel.

    • @bigredc222
      @bigredc222 Před 7 měsíci +2

      After you refine crude oil and get gasoline, kerosene and whatever else they can get from the crude oil, the junk that is left over is called bunker oil, that's what these engines burn. It's thick like honey, it has to be heated just so it will flow through pipes. I believe they start the engine on number 2 oil / diesel, then once it's up to temperature they switch over to the bunker oil.

  • @austrorus
    @austrorus Před 13 dny

    Her one can see MEN, knowledgeable MEN working

  • @ruscador1
    @ruscador1 Před 5 měsíci

    well done lads on the riveting

  • @HobbyOrganist
    @HobbyOrganist Před 8 měsíci

    That piston seems like its engine was steam powered when it came out so CLEAN and several references made in the dialogue to "stuffing box" plus the fact the rings seemed to be rubber not hardened steel etc?

  • @johncantrell614
    @johncantrell614 Před 8 měsíci +2

    Amazing work.

  • @campbellmorrison8540
    @campbellmorrison8540 Před 8 měsíci +7

    Thats impressive, the process must have been designed into the ship design to allow the crank shaft to be got out. The actual access was so tight it must have been designed

    • @manifold1476
      @manifold1476 Před 8 měsíci +1

      gee wiz - - - do you suppose they use "designers" when planning and building a ship?

    • @campbellmorrison8540
      @campbellmorrison8540 Před 8 měsíci

      Ha yes I know it sounds dumb but its impressive the detail huh@@manifold1476

    • @chayannecastellano7221
      @chayannecastellano7221 Před 8 měsíci +3

      Not all the time a ship is designed for easy maintenance, my co workers and i did a Cat C18 in a pleasure craft and we carried the head and other stuff by hand and there was only room for two techs and everything had to be carried by hand inside the engine room

  • @randywl8925
    @randywl8925 Před 8 měsíci

    Very interesting and in depth descriptions. 👍

  • @user-fz6vs4de9m
    @user-fz6vs4de9m Před 4 měsíci

    Wow I love to refurbish stuff but what you showed is way beyond.

  • @maryloutetreault1650
    @maryloutetreault1650 Před 7 měsíci

    Amazing ! Great job guys

  • @jsfoster75
    @jsfoster75 Před měsícem

    Fortunately I'm now qualified to change the crankshaft on my next cruise should there be a malfunction at sea. One of these type tutorials would have made a huge difference in the movie U-571 had those guys had this same type of technical training before going on that sailing.

  • @robertsalanon2909
    @robertsalanon2909 Před měsícem

    Thanks for this vidéo !! Good job ...

  • @cliftongibson9012
    @cliftongibson9012 Před 4 měsíci

    Amd we're all buddies😂

  • @AnTiThesis-HaT-HoT
    @AnTiThesis-HaT-HoT Před 8 měsíci +1

    The slowed-down voices made it seem like a kid was in charge of audio.

  • @duaneayers6117
    @duaneayers6117 Před 7 měsíci +1

    Burpeg from Damon Australia. Do you know?

  • @meddylad
    @meddylad Před 8 měsíci

    I remember working on this very shaft....... we were all soo pissed off at the end of the job, cos just after the video finished, my mate Dai shouted " fuck...... ive only gone and left my hard hat and vape on the fucking cam shaft" 😂 🏴󠁧󠁢󠁷󠁬󠁳󠁿

  • @petermainwaringsx
    @petermainwaringsx Před 8 měsíci +1

    Fascinating video. When the crankshaft was changed I didn't see any reference to big end/main bearing replacement. They must do that surely?

  • @fredliperson9171
    @fredliperson9171 Před 8 měsíci +2

    See us guys in the blue jumpsuits? We are the guys that make the mega bucks! ...

  • @Lone_Star_Proud
    @Lone_Star_Proud Před 4 měsíci

    For a moment, the incessant narration paused and I though "finally", but it started up again

  • @nastasegheonea9126
    @nastasegheonea9126 Před 8 měsíci +1

    Respect! ❤❤❤❤❤❤❤❤❤❤❤❤❤❤❤❤🥰

  • @DOLEWDREW
    @DOLEWDREW Před 3 měsíci

    I can do it😮⁉THANKS🙄for your encouragement. I will do it‼😂🤣

  • @gowdsake7103
    @gowdsake7103 Před 8 měsíci +3

    One of my ships had a spare prop shaft that had to have the side cut out to get it out

  • @olukayodeokunowo4631
    @olukayodeokunowo4631 Před 7 měsíci

    This is a special job.

  • @johnnyholland8765
    @johnnyholland8765 Před 8 měsíci +4

    I wonder what the clearance is between bearings and crank shaft and did they get replaced.

  • @jamesrivis620
    @jamesrivis620 Před 8 měsíci +3

    Note to person reading the script.
    It is ' WEAR AND TEAR ' pronounced 'ware and tare'.

    • @JaseCJay
      @JaseCJay Před 8 měsíci

      it's a computer program

    • @JaseCJay
      @JaseCJay Před 8 měsíci

      note how it pronounced the word bow incorrectly given the context of the video

    • @BariumCobaltNitrog3n
      @BariumCobaltNitrog3n Před 4 měsíci

      "Person" lol

  • @nounoufriend1442
    @nounoufriend1442 Před 4 měsíci

    Like the detail in shed even got matterson locomotive jacks , have to get loco on the the jacks with bogies out

  • @jorgemairena2289
    @jorgemairena2289 Před 8 měsíci

    Increíble proceso y solo para una anillada gracias x el vídeo en lo automotriz somos más rapidos

  • @HiddenResolve
    @HiddenResolve Před 8 měsíci

    Ooo man, that tire wire job. Ooof.

  • @MegaGearUsa
    @MegaGearUsa Před 6 měsíci

    Nice video 👍

  • @ronwakula6737
    @ronwakula6737 Před 8 měsíci +1

    That ship the ELBE looked ready for the scrap yard.

    • @gowdsake7103
      @gowdsake7103 Před 8 měsíci +1

      You have never worked on a ship have you

    • @pinkpanther7417
      @pinkpanther7417 Před 8 měsíci

      She is still going strong. Volunteers keep her sailing every summer season.

  • @DogSerious
    @DogSerious Před 8 měsíci +4

    I thought it was a new video, that replacement has been around on here for a while.

    • @gowdsake7103
      @gowdsake7103 Před 8 měsíci

      Not got a great memory huh

    • @DogSerious
      @DogSerious Před 8 měsíci

      @@gowdsake7103Lol, the crankshaft replacement is old video for sure, this guy has just rehashed it. My memory is impeccable!

  • @UQRXD
    @UQRXD Před 8 měsíci +5

    This looks like a remake to me. Thus robot voice. Am I right?

  • @IronGears.186
    @IronGears.186 Před 8 měsíci

    good video

  • @johnwilson9666
    @johnwilson9666 Před 7 měsíci

    That's right conserving materials rebuild not new

  • @Hurst6969
    @Hurst6969 Před 8 měsíci

    Impressive to say the least

  • @cuba3433
    @cuba3433 Před 8 měsíci +1

    Good video i Like !.
    T.y.

  • @graemescobie1623
    @graemescobie1623 Před 8 měsíci +4

    Ships and boats DO NOT have a "Tail Sharft". They have propeller shafts.

  • @Happy357mag
    @Happy357mag Před 8 měsíci +2

    At 1:04 Additionally... additionally what?

  • @thomasward4505
    @thomasward4505 Před 24 dny +1

    Sounds like an AI narrator because of mispronunciation of certain words

  • @Dave-in-MD
    @Dave-in-MD Před 4 měsíci

    What's worse? The bot talking over the non-original footage or all the bots in the comments saying all the great things about the video.

  • @juliemcmeekin2095
    @juliemcmeekin2095 Před 8 měsíci

    i uses to repair these insitu 50 years ago

  • @StephenViola-ib8dq
    @StephenViola-ib8dq Před 8 měsíci

    Where is the wrist pin on that piston? how does the connecting rod move with the crank journal?

  • @travelinben1966
    @travelinben1966 Před 5 měsíci

    What a ball buster.🙄

  • @cevagovago2774
    @cevagovago2774 Před 8 měsíci +4

    👍👍👍

  • @abidahsan7389
    @abidahsan7389 Před 8 měsíci +2

    the stupid work of welding done in the end and then all welding spark and dirt going in in engine housing . may be the ship owner new will buy another crank shaft soon or early hahahaaa

  • @thunderbirdone8126
    @thunderbirdone8126 Před 8 měsíci +4

    After all that work, they lower it down onto weld splatter.

    • @gowdsake7103
      @gowdsake7103 Před 8 měsíci +1

      WHAT ?

    • @enwri
      @enwri Před 7 měsíci

      15:56 There's a lot of it too. Must be that millimetre tolerance he mentioned, that's just the biggest spatterball size clamped between all those machined surfaces..

  • @andrewmullen4003
    @andrewmullen4003 Před 8 měsíci

    Have you heard about something called "editing"? it's where you adjust the images to match the sounds or narration.

  • @Pithead
    @Pithead Před 8 měsíci

    Ah yes of course! Good old 'Procedure 903-1'. I'm just reading it now. Don't forget to check data sheet 102-1.

  • @TinganHamada86
    @TinganHamada86 Před 8 měsíci

    Salam sukses ❤❤❤

  • @bigbob1699
    @bigbob1699 Před 8 měsíci

    How many master riggers to they have on the payrole?

  • @admiralbeez8143
    @admiralbeez8143 Před 7 měsíci

    I wish CZcams had a filter for text to voice vids.

  • @yastakochannel
    @yastakochannel Před 6 měsíci

    Keren !

  • @planje4740
    @planje4740 Před 8 měsíci +1

    - is that about replacement of lithium ion battery

  • @jameswest8280
    @jameswest8280 Před 6 měsíci

    I knew they used safety wire on aircrafts, but I I didn't know they used it on ships.

  • @jameswest8280
    @jameswest8280 Před 6 měsíci

    Where was this video on career day?

  • @brianyoung5532
    @brianyoung5532 Před 8 měsíci

    I when I worked many years ago looked after smaller but still Ro Ro ships in the Langton Dry Dock in Liverpool but never saw what everything entailed as regards to it`repair one thing it was not allowed to put to sea again until it was authorized by the Maritime Authority

  • @satidja_6923
    @satidja_6923 Před 3 měsíci

    This is old video or what ? Why the mecanics doesn't used modern batery power's tools.

  • @christopherm.2001
    @christopherm.2001 Před 7 měsíci

    Faq green peace!

  • @streethawk29
    @streethawk29 Před měsícem

    How much does that MOT cost

  • @dadgarage7966
    @dadgarage7966 Před 7 měsíci +1

    Pro tip: stay away from those "white box" ship crankshafts. Use only genuine replacement ship crankshafts.

    • @billybobsowbreath1774
      @billybobsowbreath1774 Před 6 měsíci

      LOL! What are you saying exactly... no "Hecho In China" cranks? I'm sure AliBaba or Amazon can have one boxed up and shipped to you in a few days? :) sarc.

  • @FJB_The_BigGuy
    @FJB_The_BigGuy Před 4 měsíci

    How are they able to haul that huge ship out of the water?

    • @Jeroen74
      @Jeroen74 Před 4 měsíci

      They don't. They pump away the water around the ship.

  • @Trumpulator
    @Trumpulator Před 25 dny

    What's with the zombie voices? 😂

  • @greghemlock6679
    @greghemlock6679 Před 7 měsíci

    Can I buy all the tools needed at Home Depot?

  • @darreldanger7464
    @darreldanger7464 Před měsícem

    Ran it out of oil did ya?

  • @jamesthornton9399
    @jamesthornton9399 Před 8 měsíci

    What about the spots where the blocks are that the ship is brought in and stood on.

    • @glennsoucy4359
      @glennsoucy4359 Před 8 měsíci +1

      The docking plan takes that into account. They will either refloat it and move it several meters, or place the blocks in different spots for the following drydock period

    • @manifold1476
      @manifold1476 Před 8 měsíci

      oh yeah, they paint them too, duh

  • @user-gj1eu5mr6t
    @user-gj1eu5mr6t Před 8 měsíci +1

    What is up with the screwed up voices you can constantly hear in the videos?

  • @Cee.Jay.71
    @Cee.Jay.71 Před měsícem

    The word meticulous is being overused in your videos and it's driving me mad😂

  • @terrytytula
    @terrytytula Před 6 měsíci

    The crankshaft is the last thing I'd expect to wear out on a marine engine. Unless it's very old or something like poor lubrication could result in premature wear on the shaft.

    • @billybobsowbreath1774
      @billybobsowbreath1774 Před 6 měsíci

      Anything that constantly runs in salt water is going to wear out no matter how well it's maintained. Salt water is pure evil on any equipment! Not a matter of IF it fails.. it's WHEN.

  • @bingeciren
    @bingeciren Před 8 měsíci

    What are those gremlin noises in the background?

  • @jiversteve
    @jiversteve Před 16 dny

    6 minutes in, no mention of a crankshaft.

  • @kylaura
    @kylaura Před 7 měsíci

    You should ask the police how they keep their light bars on the top of their vehicles.

  • @mkmcn5146
    @mkmcn5146 Před měsícem

    The screws look a lot like bolts

  • @elgoog7830
    @elgoog7830 Před 8 měsíci

    Pretty sure that crank swap, is from another video on yt.