2003 Hyundai Tiburon GT 2.7L Clutch and Hydraulic Release System Installation
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- čas přidán 27. 08. 2024
- 2003 Hyundai Tiburon GT 2.7L Clutch and hydraulic system installation. We replaced the Dual Mass Flywheel with a solid flywheel and demonstrate a few tips and techniques for this application. This clutch fits '03-'08 models. For instruction bulletins and additional videos by our part number go to www.clutchtechsupport.com
omg.. I have a 2004 ….. just did my clutch pressure plate and throwout bearing.. this video was so helpful. did mine and now im off to virginia to see my grand kids. Thanks a million for the video..
Awesome!
There is something that seems to be missed often in most replacements.
The clutch slave cylinder, "delay valve" that is installed in both the 2.0, and 2.7 has an inherent problem with introducing additional, (and unneeded) clutch slip.
It is great for a newbie that isn't familiar with driving a manual, but its terrible with anyone with past manual transmission driving experience.
This little $5.00 part, causes premature clutch wear.
I bought a 2004 Tiburon 2.0, when the car was 1 1/2 years old with 16K on it and noticed Immediately during my test drive the clutch was engaging, but with an odd and noticeable delay.
It felt smooth, but lifeless.
After driving manual transmissions for years, I knew something was odd.
Simple as a clutch master cylinder and slave are, I suspected the problem was in that area.
I was correct, and almost went into my clutch slave (easiest to look at first) to inspect.
Went online and another gentleman had found the issue just a little before I did.
I removed the little spring and small valve in the clutch slave, and it completely restored clutch feel, and engagement/disengagement.
I also know, (being a longtime mechanic) that the delay causes slip, and the slip causes excess heat on the flywheel (warping it), and of course eventually ruins the friction plate.
I just thought I would mention this odd but very easy way to improve the life of the clutch on the Tiburon.
Loved your attention to detail in your video!
:)
VERY useful info...thanks!
I also noticed this as well when I test drove my first Hyundai Tiburon, the clutch felt very odd. I did not like it at all.
Hey its Elijah the guy you sold the Tiburon 2004 to, I lost your phone number and I happened to find you in this comment section lol. I was wondering if you know if my car has ever been repainted? I recently bought touch up paint and the color didn't match so i sent it back to be fixed, and it hasn't been sent back yet. But now i'm wondering if it was the right paint because my side "gills" match a piece I test painted.
This is one pita clutch, the dual mass flywheel weighs a ton compared to the solid mass. Thanks for the video it helped us a lot.
This video is awsome. I was going to take it to a shop paying $400 just for labor to get it replaced but not anymore .thanks a lot..
Hi Gary, thank you for your quick response. About your question, definitely yes, I did it with the tip of my fingers and it feels spongy just like you said it.
This is a very good video but we're missing a few important steps in the beginning.like the rest of how to remove it. does the engine have to come out ? do you have to remove the Axel's? Is this something you can do in your driveway do you have to have a cherry picker and a lift?
I know this was posted a long time ago but hopefully you guys still view comments on the older videos. Was it determined what caused the squeaking/creaking noise and feeling when pressing the clutch in? You mentioned it while talking about the slave cylinder early in the video and I was wondering what needs to be done to fix that as well as what causes that noise. Thanks and great video!
I am performing this job on a 2004 tibby gt this weekend coming up.... thanks for the insight. ...hopefully a smooth install... I'm installing the aimco xtd stage 2 clutch and solid one piece chromoly 12lbs lightened flywheel and doing away with the junk dual mass flywheel. .. first clutch from factory lasted 100k miles... ford replaced it and the second one only lasted 50k this time....I suspect the throw-out bearing is DONE...
Thanks from Germany for this Video!
great instructional video , well done guys!
Great vid, excellent step by step, V thorough. Thanks for this vid
i am working on mine now amd i camt seem to get the clutch to come out it just doesnt seem to have enough room to move its all loose but tge sub frame is in the way
Very helpful awesome videol, saved me on labor cost. thank you
what is the clutch kit number for this installation? I have an 04 6spd GT that needs a clutch.
i have an 04 Tiburon getting the clutch replaced in it. Mechanic has had it for 2 weeks amd still counting. This job is definitely a chore for this kinds car.
Yikes! My mechanic only charged about 600.00, also a six speed
LOL Nah I would definitely lose. All I have is a stage 1 clutch with an intake, headers, and exhaust. No supers or turbos
Question: you added a different styled clutch from the original because you changed the flywheel to a single mass flywheel right?
No as far as I understand it was a original replacement
Thank you that's awesome video.
I have a 2006 se tiburon v6 2.7 6speed.. what has to be removed from the car completely to do this job?
Subframe
Hi there, I have a 2003 Hyundai Tiburon GT V6. They barely put a new clutch, first day worked OK but next day doesn't want to shift gears, none. You can switch gears when it's off but when it's on you can't. I tried to start the car with the gear on, it did but it made a really bad noise and it didn't move so I turned it off. What could be the problem?
@@perfectionclutch my just started doing the same , I had to turn off the car just to put it in gear once I get going I was able to shift to 3 and any other gear without a problem but if I went to neutral I could shift out without turning off the car, also the clutch doesnt feel like it use to , it feels lighter and doesnt bounce back like it use to as in no force to come up
@@perfectionclutch it's an 03 tiburon gt 6speed manual 2.7 engine, I tried bleeding the master cylinder and the clutch went straight down and got stuck when I opened the bleeder valve
Anyone know roughly what this size job would cost at a shop ?
About $1700
...so get yourself bucket of popcorn and pay attention!
Very good presentation and photo work. Would this be a possible backyard, ramp, possible job. I've had a clutch replacement and the dual mass is the biggest cost. This time around (being retired) I'd like to do something less expensive and "Do It Myself" if possible. P.S. at 173,000 I guess my clutch deserves some rebuilding and replacement.
fascinating videos thank you for sharing
Can the clutch be changed whilst the motor is out of the car? Is there a level of difficulty added or taken away?
how do you get the bearing off the off of the pressure plate if you accidentally pushed it into it before hand .
Hi, how the heck do you put the Clovis pin back on? What does it connect to? You always skip that part and it breaks my heart everytime.
Is dual mass flywheel the way to go or solid flywheel ?????
Please tell me the numbers of the parts used.
hi i need to ask after i bleed the system with the open master knob you know i can push the slave backwards and i close it i can after that bleed it again or not? because i bleed it in the way of the video then i close it and put somebody inside the car and push the pedal for bleed it but i do that in close position knob...
I know I’m 6 years late on this but I’m desperate to get my clutch fixed, how did you remove the transmission? All I seen was you removing the release arm and then you pulled the transmission out, I didn’t see anything else you did to take it out
I have a 2005 Tiburon GT v6 5 speed and let's say when I shift to third gear and then push the gas, the RPM shoots up oddly high! Happens when I step on the gas (as if my foot was on the clutch). Do I need to replace my clutch? Thanks in advance!
i have a 2004 tiburon gt v6 and i wanted to grease the bottom of the throwout bearing fork like in the video. Do i have to remove the transmission for this? Im pretty sure i can remove it with the transmission still bolted to the block but im worried about locking the fork back onto the bearing
Perfectionclutch, got questions what is the purpose for having a dual mass flywheel, why didn't hyundai use the traditional solid flywheel instead? Also what are you using to support the motor on top when you remove the 3 mounts holding the transmission to the k frame when removing the transmission? To me its impossible to slip the transmission from the bottom because of the k frame in the way and if you take the k frame off first all the mounts mounting the tranny to it comes off as well then you have nothing holding the motor from falling to the ground. What i did on my 03 tiburon 2.7 6 speed clutch installation i pulled the whole motor off with the transmission out with an engine hoist only way i can do the clutch removal and installation.
How do you remove the Release fork from the trans? I'm replacing a clutch and the fork is super hard to turn.
i can't find any 6speed gt shift linkage cable online!! only ones available are the 2.0's my question is. would t hey work with the gt transmission?
With regards to the master Cylinder.. If you install it too long then and pressure is still holding on the system... Does that mean that the clutch is still partially engaged? O.o .. Could it cause it to slip then?.. Sry trying to make sense of it cos my clutch is slipping and the car has had a new clutch.
Cómo desmantelar una transmisión manual de un Hyundai tiburón 6V GT 2003
Aw nuts Gary, Just like the 1999 Hyundai video you didn't show any of the reinstall of the trans. We're hung up on getting the thing to seat the whole way in. No amount of twisting, pivoting or cursing is getting it on this 2002 elantra we're trying to put back together. We don't want to use the trans mounting bolts to get it to merry up...and with one guy under and one over it is not going in...any ideas?
why the bolts for the solid flywheel werent the same as the dual mass? (the 8 bolt in the center) pls answer me :)
so sorry what its the torque you use for this single mass flywheel? this its a conversion kit? its v6?
Perfectionclutch, let me get this straight so the total ft pound torque on the flywheel bolts is 55 ft lbs? And the total ft lb torque for the clutch pressure plate is 19 ft lbs? I bought the clutch kit with the solid flywheel for my 03 tiburon gt 2.7 6 speed tranny and i need to know if those are the right torque specs.
+1998gst4611 could you tell me the part number for the solid flywheel or flywheel clutch kit
hey i have the 2003 2.7 i just got a cluth changed amd now it wont go into gear any tips on what to check
very helpful. Thank you.
the clutch pedal on my tiburon started to vibrate then it went all the way back and stays there... now the car doesnt even turn on??
I replaced my master and slave, and I went to start bleeding before hooking the slave up to the release arm. The pedal will not go down unless the bleeder valve is open.
04 Tiburon gtv6. The day I bought it, when driving it home I could start smelling the clutch and I became unable to shift gears. I paid someone to replace the clutch, TOB, and flywheel, and when they finished the pedal would just hit the floor. I decided to replace the leaky slave and master cylinders.
I tried to bleed the clutch but pedal won't go down unless the bleeder valve is open. Could this be an issue with a ton of air in the system, an issue with the fluid transfer between master and slave, or a new and defective part? One thing I noticed s that the plunger end of the slave cylinder is pretty difficult to push in, and it pushes itself back out.
We had trouble getting the brake line that connects the two off of the master. We had to use a wrench to pry it off but it seemed to go back on fine.
perfectionclutch I actually saw that and did that last night! I never hooked the slave back up to the arm, I figured it should work first before connecting the arm to it. After replying a couple hours ago I wondered what would happen if I hooked it up all the way and before I left for work did just that. Now it seems to work fine! Your fix last night did the trick, the slave was indeed extended at rest before I did that night last. I must have been wrong thinking that it should work fine to bleed without being fully attached. There is just a little extra resistance when pushed in all the way which may just be because it needs bled now.
I'm a total virgin with car repair so this is all new to me. I guess I fixed it last night thanks to your video and my own noob ass just didn't realise it cause of my own mistakes. You've hands down got the best Tiburon video I've been able to find. You seem to be very experienced with this car. Thank you so much for that and taking the time to try and help me. I'll be bleeding it tonight after work and hopefully that's it and I can drive this awesome car.
perfectionclutch I recall you mentioning the pushrod. I have no idea what that is but I'll start my research. Thanks again man.
perfectionclutch wow that pushrod document is perfect. Just what I needed.
same problem.. hard as a rock stuck clutch pedal in the up position.. bent clutch fork
Is this video usable for the 2008 facelift 4cilinder also? So the latest tiburon version? Or different fitments?
Slightly different fitments. You'll want to consult a shop manual for the specific differences.
Do you have video for 2004 350Z manual Transmission??
Qui ero todos los pasos pa sacar la tramision de un hyudai tiburon 6v gt 2003 2006
How much gear oil does the transmission need
Really nice video, I just have a question I got an 08 Tiburon with the 2.0L engine would it be the same process to install or is the trans axle different?
*****
Thanks!
do you have to drop the subframe
would a 2004 gt 6 speed be almost the same exact thing ?
can someone told me what brand of high temp grease he use for put in the bearing etc?
what is it when I press the clutch and I have trouble cycling to gears ?
my clutch pedal feels ligher and I have to step a few times till I'm able to change gear
Mine did the same so i chaged the slavecylider and fixed problem i noticed mine was leaking from there
...its time to buy an automatic?
Is exedy clutch?
Como me ayudo acabo de quitar el clutch thanks
CAN SOMEONE PLEASE HELP ME???? Every time I watch a video on my 03 Hyn. Tibron clutch, NO ONE EVEN MENTIONS
IF
THE
CLUTCH
IS
HARD/STIFF!!!???????
ALL I SEE AND HEAR IS IF THE CLUTCH IS
“SPONGEY”??!?? MINE IS NOT EASY ITS HARD HARD HARD!!! I replaced the slave cyc. TWICE! I have bled the lines and they are free and clear?? Still not sure what to do next?????
HELP MEEEEEE!!!!
what flywheel locking tool did you use?
I have a 2003 Hyundai Tiburon, and I need to buy a new clutch for it. when buying a clutch kit, do I have to buy one that includes the flywheel, or no? And also what's a good brand for clutches?
Thank you for giving me a straight forward answer!! and can you send me the link to where I could buy the whole entire clutch and flywheel kit from you guys?
I just did an engine swap and new clutch on an 03 tiburon fir my brother. In this video he says to position the clip/ring on the clutch so it has the opening at the bottom so the bearing clips in. When we did ours we couldn’t figure out how to get the ring to spin to an position besides where it was. It was somewhat towards the bottom but it was more to one side than the other. In the video he says he does it to make it easy, but not that it’s absolutely necessary so I installed anyway. Now I have it completelty back together besides the slave and such because I tried to push the lever back like he shows to lock the bearing in and I could t seem to get it to click in. I’m really hoping I do t have to pull this thing out again and someone confirms to me that the ring does t have to be exactly at the bottom. Maybe I just need to push harder, like with a hammer or something to help apply more pressure? Any help would be greatly appreciated. He’s about to junk the car out because he can’t see if it runs. Thanks
Roll the flywheel to position the explained on the vid.
good morning i have a hyundai tiburon v6 automatic , with only 60000 kms, it will be like 40000 miles. he do a knock or fail between second and third if you are accel at 50% or more ... if you aren´t accel or accel a little he do the change soft or normal ... what i can do ?? what could be the fail ! thanks before time who can help me !!
did you have to remove the Cradle to take out the transmission?
I was hoping I could sneak it out. Sound like it would be best to drop the cradle thanks for replying!
You seem like a knowledgable goto guy. Say for example your labor rate is $60 an hour and i needed my entire 6 speed transmission and entire clutch package replaced, i supply my own parts, how much would i be looking at just on total labor?
people don't let you supply your own parts for a reason
I have the same type of car I have a question did you take out the transmission or just move it
Needs to be removed. Check new tiburon.com forum for DIY
Are you really this stupid
very helpful
Thank you
this is good stuff
if someone has a tiberon 2004 v6 5 speed please send me a picture of your transmission where the linkage is hooked up
thought I saw transaxle installed while changing clutch in one of your Hyundai videos. you have to remove both, correct. getting ready to work on a friends and am using your videos as a guide. can I call the 800 number if I need help?
what about the bearing ,,, didn't show that ,, that's what I need to see
thanx for reply, got it going, video was helpful....:-)
Hola muí buenas tengo una pregunta Fijese que tengo un hiudai y se engarrota y ya cambie cloch y bomba central y auxiliar que me recomienda grasias
12:07 look like a face or I’m just high?
Omg!!! I see it!! Htf this comment didn’t get more notice?! 🤣
No same flywheel
where can I get some Coke???
Has anybody try this on a 08 tib?
I paid $1,300 to have my clutch replaced a couple of years ago and now it's slipping. And I can't afford for a shop to do it this time and am waiting to put a racing clutch in my self
thx for demo .... ps this car look like scrap yard car :)
E
Not good
🙏👍👍👍👍