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Whenever I'm feeling down I watch a W2AEW video and the world doesn't seem so bad anymore. Thanks for all of these great video's you've made.
W2AEW video therapy - love it!
Almost exactly how I did it back in the days. I used a 8-12mm drill bit sharpened as a trident so that the central pin was a very bit longer than the side ones. It allowed the bit to center itself when operating. I used a simple hand operated drill to cut stuff.
Later I switched to a piece of hacksaw blade sharply broken so that I could cut the rectangulars.
I was 14-16 when I did the most of my experiments. Before the things went so messed up.
And now I don't even have time for it which makes me feel really bad. I'm just working and working for my family to have a roof above their heads. After we had to storm out when that hell in Ukraine started.
Thanks for the videos again - it's like a fresh air breath.
I've worked most of my life with crystal oscillators, but never came across such a handy construction style: Manhattan! Great, and thank you!
Thanks Alan! I am tired of Chinese companies locking MC's so that I can't save the data to program a new MC if for some reason the one in the device gets knocked out. So I built one of these Colpitts oscillator's to test crystals with! I have a whole bunch of 2N2222A's, so I used them. According to the datasheet, the 2222A has 50MHz higher transition frequency and 5pF less input capacitance than the 2222.
It is working great!
FYI, something I've found helps with the "grabbing" problem: take a slightly damp paper towel, put it on the drill press's table and then set the circuit board material on top of it. The moisture in the paper towel makes the entire apparatus much steadier which helps with drilling the islands; It also makes cleanup a snap.
Nice tip - I like it!
Thanks! I love your videos and always come away from watching them feeling like I've learned a tremendous amount. 73 de AC2OI
thats actually similar to what professional Chefs do to avoid their cutting boards slip all over the place
Thanks for the excellent video example and explanation. Caused me to watch some of your other videos. Built the ckt and it works well with xtals in the 2.5-13mhz range.
I wanted a 1mhz crystal calibrator and found I needed to change some values to get it to oscillate at 1mhz. Changed the 10k base to gnd to 6.8k. Changed 470pf B-E cap to .005uf. Changed 470pf Base to gnd to 820pf (a .001uf would probably work too). Works great. Now installed in a DX-160.
I used to painstakingly cut tracks in a circuit board with about a 3mm diameter diamond wheel bit but this looks way easier. Diamond holesaws can be purchased pretty cheap on eBay. Thanks for the video.
I have never seen anybody assemble a circuit board like this. Very cool, And for how old this video is, you must have had a serious camera.
This was extremely helpful. I have been thinking about building some RF circuits and heard that Manhattan style construction was a good choice. So this was a good overview of the technique.
I think this is the one of the best CZcams video channel for radio amateurs best 73s AP2GA
Rather the worst...
That nixie tube frequency counter is gorgeous!
Thanks - that's one of favorite pieces of equipment!
Really useful video thank-you. Rarely can you see a video which takes you through all the stages from schematic to function. Great!
For those (like me) who don't have a drill press , take a piece of wood about 1/4" thick (and long enough to hold) and drill a hole in it about the size of your diamond hole cutter. Press the piece of wood on top of the copper clad board with the hole over the point you want to cut your island. You then have a guide through which you can pass the diamond cutter.
This was great. I've been looking for a video that went thru the whole process of a Manhattan style circuit construction. Thanks so much for making it.
superb vid, was looking for a 6 mhz colpitts, worked first time, thank you for posting.
Just saw this Alan; I wish I had it for tech students doing RF projects - excellent, exactly as it should be done.
Another method - I got a metal punch to make and glue PCB islands to the board but it is not as easy or nice looking.
Always a pleasure to watch. We use your videos now for our ham classes. One habit though that I encourage is to connect ground clips first - to prevent ESD and also surprises when measuring HV. Cheers
I have only just started having a go at building RF circuits using islands or pads. So far, I have found some pros and cons with each method. The pads have lots of advantages as they are easy and quick to glue onto the copper clad board. They can also be moved or removed if required. Additionally, they help to raise the components off the surface slightly (reduces risk of shorting to ground) and helps to keep lead lengths really short (reduces unwanted capacitance and inductance). You can also use very small pads that take up less space than islands. The disadvantages are that you have to make or buy the pads. Also, if you pull, twist or bend leads of components already soldered to a pad, it can become unstuck. So, obviously, big advantage of the islands is that they are permanent (though this may be a disadvantage during development) and, once you have a cutter you can drill as many as you like (at least until the cutter wears out). Use the method you are happy with or best suits the task I suppose. Just some thoughts on what I had found so far and certainly welcome any thoughts on pads vs islands.
I haven't seen this prototyping method before. I can see definite advantages since every node except ground is a star.
I can honestly say I've never seen this prototyping style before. So easy to soo where everything connects.
Thanks for the schematics. It worked well. Some of the crystals showed nice and other distorted sine waves. I managed to rip off the protective canister using an iron file, sharp wire cutters and a thin flat screw driver, as can openers. Aiming a 5mW red laser pointer beam (with laser class glasses protection) on the bare crystal turned the output signal unstable without changing the basic waveform. Also tested resonators, some of which produce square waves, and managed to open the can on one of the miniature oscillators in HC 49S packages to see how nice and delicate is the crystal.
This was a nice and interesting video! I have not built anything in about 30 years. I think I'll build something now. Thank you :)
I did actually start to build a power supply that I have been postponing for the last 4 months probably. Although you could get a second-hand professional power supply on Ebay for around $40, building it is a lot of fun. I thank you for the inspiration sir!
This case caught my attention because i had a bunch of unmarked chrystals lying arround and i didn´t even knew if they would work or not.
So i built the oscillator. I didn't use the island cutter method (used a common prototyping board) but i found the method and your expanations extremely good. Probably i´ll give it a go in the future.
Anyway, in the end i found out that a lot of those chrystals i had didn´t work, even some marked ones...
It was a lot of fun and useful stuff.
All this to say:
Thanks.
I tried this today and it worked great and it was fast! I glued little squares of copper-clad for islands but going to buy a rotary spot welder cutter bit from Harbor Freight tomorrow. Was able to check out several unlabeled crystals.
I like the island method. It is easy to set up. I already have diamond circle cutters of assorted sizes, which were made for cutting holes in tile. This is an improvement over the dead bug method because it is easier to visualize the schematic with the island connections. It's easy to add features to support testing and troubleshooting. No delays for pcb layout and prototype manufacturing... And it can even be used for RF work. Very, very nice! Thanks w2aew.
I love his presentation-so to the point, without a lot of irrelevant chatter.
Thanks dude...you will not be forgotten :o I got 3.57 mhz kind what you had, but 13.57 mgz came out as nice sine wave. on 9volt battery
what an interesting methode!
every time I come here I learn new things from you
thank you for sharing these things :)
Nice method. Will try to follow this neat and clear way of circuit build. I feel this method has significant lower parasitics than breadboard.
Thanks for posting that. I had no idea how folks made those prototype circuits. You made it look easy.
excellent video, i really enjoyed it! i've only utilized the toner transfer etching method, but i really like the simplicity/minimalist approach to this prototyping model. i want to try it asap.
Great Fun, it worked the first time, it was easy, I learned a bit more and I did not burn my fingers. Thanks, Dave
Hmm? So that is the Manhattan style? Okay then, interesting, and quite effective. Not quite as crude as "dead bug style". I was etching boards with ferrichloride when I was about 10 years old. Any lacquer based marker makes a resist pen for the etching fluid. The "Industrial" Sharpie is one that works really well, and for RF shielding dead copper / large ground planes, just brush on some lacquer paint. My first hand rendered through hole PCB artwork, taken from a schematic, for etching was the Fender fuzz wah/volume & tone pedal for guitar. It had an op amp, or two, and a couple transistors, & all the passive stuff. Not a great choice, but it works, more or less. The combination rocker & twist pedal case proved impossible to locate or build without some difficulty.. My very first PCB was taken off a photocopy, of the PCB traces & pads. It was a bootleg pay television descrambler. I used dry transfers on it. What a tedious pain in the neck, only lower! 73 KI7AQJ
Oh those descrambler circuits. They never worked.
I built this circuit, and it works. I didn't have my yuppy 'Upper East Side Manhattan' hole saw handy. I just cut up a grid of small 5mm square islands from the copper clad and hot glued them 'Haarlem 'n Handy' to the ground plain board.
Hope your feeling better Alan and the ankle is healing quickly ;)
Glad to hear it worked well for you.
Some good tips thanks. I like the addition of the little ground loops for clipping on test leads.
Seems like a quick and easy construction method. Thanks.
I keep re-watching your tutorials; every time it is a new experience. Thank you, Alan.
Can you please continue the series of the Basics?
Happy New Year!
Thanks for the instructional oscillator video. What was more interesting was your “islands” that’s a clever means of making a circuit board. Special thanks for that.
The other item that was interesting was your Soldering iron. I’ll appreciate, if you could let me know the make and model of the same.
Cheers.
The soldering iron is a Metcal MX-500 series.
It would be interesting to make a qualitative analysis of the performance as an oscillator by observing the shape of the trace on the oscilloscope and a measurement of the output power. I've built one (different capacitor values, 680pF) and crystals up to 9MHz show a distorted sinusoid, like the one you get, more or less, whereas with 12, 16 and 20MHz I get a practically perfect sinus shape.
Nowadays I prototype with SMD components. You require a magnifier but with the correct proto board it's really quick and easy.
yes but even with a Protoboard you then need to wire off to something else - lslands or Veroboard in general to pick up leaded components.
I use an island cutter with a center pin I made from a flathead bit (just filed two slots into it and sharpened the edges.) The pin goes into holes I pre-drill. It's self-centering and one doesn't need a drill press
Excellent video and test circuit. Thank you for putting this video together.
Never seen this style in action, great video !....cheers.
When I was young I used to use tag-strips salvaged from old valve televisions. Compared to Brattian & Bardeen's first transistor I reckon my efforts were pretty tidy.
:-)
HI, i have the same frequency counter, LDC-821S.
Great Japan tube display instrument!
Great channel, cheers from Uruguay.
I like the little holesaw trick for creating islands. Nice .
What a nice clean workbench!
Another wonderful how too video. You always amaze me.
Thanks again..
Great stuff. Just a tiny bit of crossover on the + side.
Howdy. Nice.
No intention to be a wise guy but I think You made a good island chart on the schematic. I would have used that. Personally I like the layout to be like the schematic. For me it facilitates easier fault finding and helps keeping my thinking straight.
Regards.
Yes, it is always nice when the schematic can also be your layout guide.
Thanks for taking the time to make these videos!
You always make awesome vids, i learn a lot with your explanations. You're an excelent teacher.
Another cool little useful circuit, you keep on giving these nice treats to us.
Thank you very much for sharing.
I probably going to put this circuit together myself on a protoboard because I have a bunch of crystals too that I've taken off some old stuff that people throw away and I have no idea if they are working or what frequency either so having this circuit is pretty handy to have for testing the crystals.
If I keep going like this I'll have all these nifty circuits from you for myself and I think I'm saving a lot of money by making these circuits myself from junk parts, some parts are new but very cheap, however with these circuits always handy I can do a lot of different things already and I don't have to go and search and spend tons of money on professional equipment that do pretty much the same thing.
Man, I feel lucky to have found your CZcams channel.
I wish you have a great day.
Ricardo Penders.
Thanks very useful video. Cant wait to try this.
Nicely presented! It works beautifully. Thank you. (I liked it twice!)
Thanks for this clear and satisfactory video !
Awesome work. It would be really cool to have an island cutter that also drilled a through hole in the center. That way you could just stick the leads through and solder them up trimming afterward. With a double sided board you could even use a combination of drilled and not drilled to make the back side a power plane..... Maybe
I'm picturing three bits. One that makes just the island, on that makes island with through hole for connecting multiple things together also to power and one that strips the island away with through hole for single power with no other connections. A double Manhattan! (I have no Idea what I'm talking about btw:)
You could probably do this with a traditional brad-point bit. They typically have a pointed lead-in and cut the perimeter shortly after that. Even if the lead-in doesn't go through, you would have a starter hole to run a second small bit through for the lead hole.
You can get a diamond hole cutter from Lee Valley that should be perfect for this. Search for "Diamond Hole Saws". Could be used in a drill press or with a Dremel rotary tool as it has a 1/8" shaft. (1/4" hole x 1/8" depth). Under $10 Cdn.
+Digger D I was also able to find the diamond hole cutters on eBay. Just ordered 2, 8mm diameter ones for under $3 US. This type is more of a tube bit.
Nice clean assembly & test. I noticed the waveform isn't quite symmetrical. Is that because the xtal is overdriving? I would have put a DC blocking cap between the socket and base. This allows testing parallel resonant tank circuits without shorting the base bias to ground.
Man you are fantastic, that is a device you could sell.
Another fantastic video. I learned something new. Thanks!
That is pretty cool! The only thing that terrified me was the possibility of solder overflowing on a pad and creating a short but it worked. Nice!
All your videos are interesting sir . Thank you so much.
You are VERY naive my friend...
@@user-wc6wq4hl1j naive about what ? And you are an expert in...?
You could remove the crystal and replace it with Varactor diode, so you can divide the frequency
Nice tutorial Alan…Happy New Year!
Good idea to do circuits with "Islands style" fashion! :-) thank you. 73
Nice video, I think that 6MHz crystal actually had a punched mark on top of it, weird spot for such package.
Mincraft
Tiffany Miller
What?
yeah maybe they used the same machine that punches the thinner ones
very cool video, I enjoyed it. I wonder if archaeologists in the future will have an eternally open question in their field regarding the discovery of vast quantities of 3.57954MHz crystals. I imagine it would seem random to them
These videos are outstanding. Excellent conversational teaching style. Question: I noticed that your oscillator waveform has some higher order products in it as you test the two crystals. Do you cover this topic in another one of your videos or was that a characteristic of the crystals you tested?
This is very typical of simple oscillators or this type - not so much due to the crystal, just the nature of the simple single-transistor oscillator circuit.
Thanks! Thought it useful to have that in the comments record here in case others noticed it. I'll go read more on oscillator harmonics.
Excellent as always! 👍
So clear, interesting and fun. THX 😃
The island method is new to me. Could be very useful. Thank you.
All ways wondered how these curcuits were made.. Now I know.. thank you.
that is an awesome frequency counter.
Great idea the hole pads.
Thanks for idea.
Great video. A hug from Brazil
nifty construction technique, i might give that a go. Cool nixie frequency counter too :)
Congratulations on the circles acting as nodes. I often cut bits of copper in a small square area form and glue these lands on a full copper circuit board. Then I solder on the lands above the circuit board. I then have a full ground plane. Obviously yours is neater and quicker.
I've done both, each work very well.
***** would I use a battery in series with a crystal to get an oscillation then put it through an amplifier?
Ηi Alan,
I assembly this schematic and I'm going to test it soon..
Regards..
Thankyou for this video. It has nothing to do with oscillators. I have built a lot of them for over 35 years. It has all to do with your workarea. I showed my xyl that I am not alone with a typical ham's workspace......🤔🤔🤔🤗
An island cutter... I never knew such a thing existed, so you know how much prototyping I've done!
If you are in the US Dan's small parts used to sell them. - a carbide brail that is like a cookie cutter and it used to score the top surface of PCB single side laminate to produce insulated islands with no hole in the centre.
Very good job
Awesome vid. Need to build one of those.
Great tutorial. Thanks, as always. I would like to see an identical circuit built with various construction methods, then check the output of each for differences. i.e breadboard capacitance effects etc. I would like to do this myself, but my test equipment is not up to yours for spec. Thaks again Stoneslice.
great video
Thanks, Alan, it's always a pleasure to watch your vids!
Great video as usual... Sorry if this is a basic question but... What would be the easy/simple way to "clean-up" that output wave ? I guess it's not about applying a LPF because it should work on any freq... maybe you need to make another nice-sine oscilator and "drive it" with the first dirty oscilator in order to get only the fundamental freq ? (I'm not an EE... just an Amateur trying to take a guess here)
A low pass filter or tuned circuit load that only passes the fundamental would clean up the output. Of course, the design of the filter/load will be dependent on the crystal frequency being used.
another great video. Thanks
Nice tutorial.. Thanks
Nice frequency counter!
Thank you! Brilliant video!
What a great video.I've been working on this technique and it really helps. Thanks, Alan.
you impress us as always. thanks great video
Great guide!
hi i use a small model mill to cut the tracks on the copper boards i plan the tracks on my computer first
i like this video big time very use full tips
Nicely done! Thanks for showing us how you did it.
Nice video. I've not seen this island method circuit construction before. I'm subscribin.
Cool method!
Thanks I like this very much.
Very nice tutorial Thanks!!! those lovely unmark crystal haha.....got that on cap and inductor the joy :)
By the way, I priced the book you mentioned in this video... rather expensive. Will have to wait on that.
Wow. That is a nice looking island cutting tool.