Turning a 3d print into metal - Metal Casting - Lost PLA
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- čas přidán 29. 09. 2023
- In this video I will make a really cool skull mask designed by artist Zane Rogers. I started by 3d printing it using a plastic called PLA. Next I coated the 3d print in a special ceramic slurry called Suspendaslurry. After that I placed the shell into a kiln and fired it at 1500° F to turn them into a ceramic. I filled the shell with bronze consisting of 92% copper and 8% tin. Once cool I broke off the ceramic shell molds to reveal the casting.
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Casting equipment
PetroBond amzn.to/4bZJqsJ
Crucible salamander amzn.to/4eo1vSW
Crucible lifting Tongs amzn.to/3Vtc26G
High heat Gloves amzn.to/3XqPiai
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Graphite Molds amzn.to/3VkiIUK
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Respirator amzn.to/3zbFUNq
Face shield amzn.to/4b47XM3
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Propane Furnace amzn.to/3yVQIz9
3d printing FDM
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3d printing Resin
Siraya tech castable resin amzn.to/4b95n7w
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Belt Grinder
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Belt Grinder Accessories
Grinding Belts amzn.to/3RsTySM
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6” grinding wheel amzn.to/4b3NF5h
Welding
Kidskin welding gloves amzn.to/3VstSXu
Prime Weld machine amzn.to/3KMeXCQ
Metal finishing tools
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Liver of Sulfur amzn.to/3XkFCOs
Protectaclear Clear Coat amzn.to/3XrBjkA
Scotch-brite Wheels amzn.to/3KI6v7B
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Die grinder discs Benchmark abrasives amzn.to/4esof4v
Dremel - rubber polishing bits amzn.to/3KKvAi5
Dremel - Wire brushes amzn.to/3yYtQiu
Simichrome Polishing Compound amzn.to/3xapnZM
General
Wilton bullet bench vice amzn.to/4ckifIV
Bandsaw blades amzn.to/3XkmGPT
JB weld amzn.to/3xapGno
Super Glue amzn.to/3VISP2i
Shop Lights amzn.to/3xmMVur
Loc-line shield amzn.to/45v7Nfx
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Some of my favorite tools of the year
Makita Blower amzn.to/4c43LNK
Mini circular saw amzn.to/3VnWykp
Makita blower small amzn.to/4eCxFKT
Ratcheting screwdriver amzn.to/3KQUc8J
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Camera Equipment
Canon 6d II amzn.to/4erxUbi
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All of the links above are affiliate links. This means that, at zero cost to you, I will earn an affiliate commission if you click through the link and finalize a purchase.
Find Zane Rogers work here:
www.myminifactory.com/users/D...
/ trajan19901 - Jak na to + styl
If you're interested in any of the tools or equipment I use and you want to help support the channel then don't forget to check out some of the affiliate links in the video description. Thank you for the support!
You can imagine archaeologists digging this up in a 1000+ years and having endless arguments about how it was made. I like the liver of sulphur, polish and varnish to make it look aged.
They'll just watch this video
@@tahahaider5836 There's no way this civilization survives 1000 years without a reboot that takes out CZcams videos and probably almost all tech too.
@@user-qf6yt3id3w it'll be available in the depths of an archive somewhere
I was an archaeologist for about 6 years so I can tell you for certain they will shrug and label it "ritual object". Anything you see labelled ritual object just means the archaeologist doesn't know what it is. 😂
@@PaulsGarage hence the generic labeling
The Robinson villain arch is shaping up nicely 😅
What an amazing piece, it looks like it should be in some sort of Aztec display at a museum.
Great result! 😍 It may be more practical to use 3D printing with anodizing for your mask. Where before anodizing it is critical to coat the mask with a graphite mixture (for electrical conductivity of the surface).🙂
Incredible! Usually in casting videos you can see the not so pretty details, but here everything is perfect.
that came out BEAUTIFUL!!!!! and I LOVE how you use the patina to really highlight the design
well at least it will look good as a decoration if you're never able to make it stay on :)
Simply amazing. You knocked this one out of the park!
Also good to see you putting your face out there. Your videos just keep getting better and better.
I would add the mask to a helmet i.e. medieval or fantasy helm. BTW love the rapter claw I bought from you, hope to see more of your creations for sale.
Just wrote the same suggestion, scrolled down and read your comment. I was thinkin' a Kabuto with horns would be appropriate.
Simply amazing.
The processes you use are always fun to watch and learn from, but this one looked simply stunning when you removed from the sand blasting cabinet
That's freaking awesome and never seen that ceramic casing method before. That brought out so much detail in the mask it's unreal.
A thinner mask would help i imagine and keep the current as a shelf queen show piece. If not maybe wearing a sturdy hat or rather helmet and attach your mask piece to that creating a samurai look.
I can't wait to see a second attempt with a thinner build so you can actually wear it comfortably. I really hope other melters or casters see this video and try that ceramic modeling method. Some of the content creators make some really cool casting but can't achieve this kind of detail using just the sand.
That mask is so impressive... 😮 Beautiful.
Thats so cool! That looks amazing with the liver of sulfer and polish
Very cool, reminds me of Mayan skulls. Also your videos have been getting better! Keep up the good work!
OMG! That is SO beautiful!
Amazing! Such a craftsman 😁 great work!!
That thing looks sick! It'd be funny if you hid the ceramic shell scraps with the design embedded in them near where old native pottery had been found in the past. Probably throw some people for a loop
Beautiful detail.
Great video as always
You haven't even had the time to watch it weirdo.
yup
‼️BadAss‼️
I ❤️ both your and Zane’s work 🤩
Fun project, Amazing the difference Fused Silica makes.
Nice! The shrink is likely due to insufficient metal supply to the piece. Larger gates would ensure your piece has enough metal to draw from when cooling, if the gate solidifies before the piece it’ll shrink on itself
Been watching your videos for a while now. It’s nice to see you in the video explaining. Keep up the great work
Impressive the mask ended looking like a meseum peace
First time seeing the face behind all this genius work
Wow! Thank you for sharing. I learned many things just by watching. Hopefully I can get set up to learn hands on someday.
Looks awesome
That turned out amazing!!!
That glove trick was probably the coolest transition I’ve ever seen👍
A ball end or spherical burr would leave you a much smoother surface. The straight burrs are good for removing material quickly, but it’s easy to dig in too much and leave “ridges” near the tip of the tool bit. Just a helpful tip from a fellow friend of the details 👍. Keep it up, I love that when watching your videos, you can really see the evolution of your craft from the first to the last.
Zane does amazing 3D models!!
Didn’t know about this casting method! Amazing design
Wow, a gorgeous piece of art! Reminds me of the work of H. R. Giger.
Super cool!
This is freaking amazing I always thought 3d printing was impractical and was only for making toys but you have definitely made me rethink in how I see 3d printing
Awesome work
Everything from 3D printers to processing is amazing.😊😊😊
Loved seeing you in the video
Amazing!
Scorpion from MK would be proud!! Very cool
Wow, very impressive.
You need to make a matching head/helmet for it, that would make a awesome display piece.
wow looks cool
That is VERY cool
Could always attach it to a custom motorcycle helmet, since it wouldn't stay via straps alone. Great work on the details on the bronze, ancient, atlantian looking mask.
Great work! , you got a new subscriber :)
That would make a great halloween mask!
Awesome display piece, even if it's not a practical mask.
Fantastic work! The mask looks really awesome. Too bad it turned out to be too heavy... Maybe you could make a matching helmet or skullcap to support it?
it was nice seeing you instead of just hearing your voice. great video and cool project
so cool
It looks like one of the masks for Scorpion from Mortal Kombat and I love it
Nice idea for the hand gard when poring
Grandios!
Looks like a few inspirations from Scorned that one video game…. Very cool
the design looks very scorn inspired iwl
like it gives that like hemo-tech vibe
Make it into part of a helmet. That would help with suspension, and a whole helmet with this kind of aesthetic would be so cool. Definitely need to keep the weight down for the remaining pieces if you go that route though.
I have this very mask! ( the plastic version ) It was my staple when covid was a thing 😊
It would be interesting to see how thin you could make it. The thinner I go the harder it is to fill the entire area before the metal freezes. Especially with a lot of surface area.
Surprised Adam Savage hasn't had you on tested yet, Amazing work.
So f'ing cool bro!
This would be great for a Scorpion cosplay
Looks awesome! The straps made you look like Predator when you were holding it up lol
That looks awesome, you could probably still use those straps and add belt buckles to both on 1 side and just make the fastening pin holes closer together for a better fit, compensating for the weight.
Just a thought, if you fill a large bucket with sand, then pump air in from the bottom, So the sand is Bubbling, it would make coating the mouldings much easier and give an even coat of sand.
Great Video
Truly beautiful design, and your work with it really does it justice. Great job.
Next mask, you can use a very hollow back, making it like a deformed sheet, for weight, but I don’t know how difficult that would be to cast. If it helps, the prototype could be made using slip casting: a method where liquid clay is poured into a plaster mold, allowed to firm up just on the lining face of the mold before dumping out all the clay that remains liquid. It leaves a very thin shell, with all the detail on the outside, and an inside that seems like an inch of snow on the lawn. It’s similar to your ceramic mold, but on the inside instead of the outside, and done in one pour instead of multiple dips.
This makes me think of samurai masks. While it is heavy if you created a helmet themed around this mask, you could maybe create some form of hook that attaches to the helmet
Bravo
Stop it!!! Just stop it!! Noo dont stop. You doing flippen nice!!! Real pro man. Now i remeber why i subbed.
Lovely. Easily my favorite since you did those similar style statues a couple years ago. Have you looked into doing resin printing to get finer detail and no layer lines? I've seen a few other folks on CZcams doing it, mainly for jewelry type stuff. I have no personal experience with this product, but there's "Siraya Tech Cast - Castable resin" that other folks have used.
Great work! You should make also a helmet and attach it to this mask.
you can use a kitchen sieve to pour on the silica faster and more evenly. get one roughly the size of the box and get the full coat needed with only 1 passing per axis rather than several passes per axis.
edit after rereading my comment, who cares haha. if it works for him then keep doing what you do
Y'kno' what? Add a Kabuto helm with horns to provide support. I think that would be a fantastic way to expand your repertoire of skills, and ensure that this piece doesn't just sit on a shelf.
Suggestion: get either black or red leather in a thin strip. Attach it to the bridge of the nose. And have it go over the crown of your head and glue it to to the top two pieces of your existing straps. It's a slight modification from the original design intent, but it would make it workable and distribute the load.🎭
An upper piece to go with it might help hold it well and be a great project piece to make.
WOW 😊
This would make a sick Dying Light 2 mask!
Very cool. 1st of all-- subbed. You are great, dude. Even if it didn't turn out EXACTLY as you intended, your stuff shows great craftsmanship.
Thanks for giving me a motivation boost to melt & pour some silver as soon as feasible. ❤
You are making some really cool stuff, I know you're likely a bit busy to respond but I'm curious how you got into the method which you use.
I, for the most part, pour into shaoes with high-density graphite molds w/ insulated propane furnace. (I'm also kinda broke, but would love to get into more of the kind of stuff you are doing some day.)
How did you get into that style of pouring/metalworking?
Anyways, we Smithys are total Chads 😉
Respect from Detroit. 😎🇺🇸😎
Can you speed up the slorry coating by building a smal heating box with a fan? When you dont use wax it wont melt right?
Archaeologists in 2123 "This mask dates from the pre-Aztec period in the ancient Americas! It is a meticulously crafted piece of art and the only known example of it's kind, made in the infancy of the bronze age in the Western hemisphere. Given it's unique nature and exquisite detail, collectors value this piece in the tens of millions of dollars, if not completely priceless. As such, it will be displayed as one of the crown jewels in the Smithsonian."
That thing is wild. Get the artist to make a matching helmet, then just hang it from the helmet.
That’s sick! The next one should have a hinged jaw! 👺
Isn’t there a way to cure the coatings faster? Also to completely eliminate air bubbles would it be possible to cure it in a vacuum chamber?
can you do a mammoth skull 3d print mask?
Do you think having a kiln ramp profile (500f, 700f, 900f, 1500f) for x minutes each would help prevent shell cracking?
Curious where do you get the fused silica? does it come from a big box hardware store or do you have to special order from foundry supplier?
As I am thinkig - for a bronze mask - it is too heavy to wear - even just for CosPlay of some sort.
Either way - how much does it weight?
Three pounds, he said. He reduced the thickness of the model considerably, but even that wasn't enough. Keep in mind that gold is twice as dense as bronze, so it can't be that unreasonable. Aluminum would be a much lighter alternative, or even Aluminum Bronze (approx 68% vs 6% density reduction, respectively). As long as it's secured properly, it shouldn't be too bad. Look at industrial respirator masks for ideas of how to hand things from your face lol
@@gloriouslumi thnx for the info bout the weight.
Regarding the metal choice - it was not needed - I am a metal caster myself 😉😁
I wonder if there would be a cheaper way to do this? Say you didn't have a kiln, could you make a wood fired kiln from mud like primitive technology builds? What could you use for the slurry coating?
this is so cool! have you tried that method where you coat the print in carbon then electrode metal on to it? that would make it lighter
You need a plaster cast of your face to go between you and the mask. It is not to hard to do. Use plaster bandages use for a broken arm. Start by shaving, put Vaseline on your face, soak plaster bandages and place on face overlapping. You can incorporate any straps into the cast also.
You probably could use thick foam pads to space mask away from your face so you can tighten it to hold better on face.
This is FANTASTIC. I'm new to your channel and Subscribed right away 👍👍👍👍
This is beautiful. Can the liver of sulphur at 6:26 be used with something like painters tape to patina specific portions of brass and copper?
ALong with the leather straps you have, you should try an overhead strap from the ring holes on each side.
Hello, can yuu use the ceramic shell to cast an very detailed bronze sword/Dagger i'm not fan at all of sand casting?? Your videos are very nice! Thx for all the good work.
What type of silica did you replace it with that's better??
Hello, I just finished watching all your videos on the subject of foundry.
I also aspire to get into this practice.
I am looking for a simpler method for making molds, often made with red sand.
I noticed that your sand + wallbord joint compound + cement floor, gives excellent results, which is of particular interest to me. Personally.
Do you sell your creations? I would like an aluminum or bronze model.
In any case, I would like to congratulate you on your remarkable work.
You need to cast a helmet for it to attach to, it already has the hinge point 😎 and a Silicon mold off your face to glue in, excellent work though, beautiful cast.
Could you put a buckle on the ends of the leather on one side and holes on the other side and make it a belt style strap? That should hold better than tying it.
I've been considering doing this to work on armor, props, and especially, large resin printed figurines for high detail items, have you ever considered or experimented with resin printed figurines casted in metal?