Amazing Manufacturing Process Of Square Steel Pipe || Production process of square steel pipe

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  • čas přidán 22. 03. 2024
  • Amazing Manufacturing Process Of Square Steel Pipe || Production process of square steel pipe
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Komentáře • 235

  • @johnwesner3935
    @johnwesner3935 Před 2 měsíci +41

    No disrespect to the hard working men in this video. They're busting their butts in horrible conditions hoping to make it home safely. However, these are the people we, as the American workers, are competing with! As a country do we believe in living wages and a safe work environment? Were told that we can't compete in a global market. Not hard to see why!😢

    • @N5KDA
      @N5KDA Před měsícem +6

      You sir, are correct. The only way to compete with that is to make about twice what they make (it still cost a lot to ship that crap here), and work under the same conditions. As dirty as everything is, I can't believe they are getting good welds on that. It also looks like several of them will be blind after a little while too.

    • @twotalljones4790
      @twotalljones4790 Před měsícem +2

      @@N5KDA I would send them some welding googles if I could ?

    • @jakeevans8819
      @jakeevans8819 Před měsícem +6

      They get it done and don’t complain. They work with what they have and we are stuck in a cycle of over regulation and red tape that’s why china is our biggest competitor

    • @Zzrdemon6633
      @Zzrdemon6633 Před měsícem

      Precisely , and china is even worse, mind you i'd rather work there than the bs safety rules we have to abide by. Slowly all the tools and equipment is being taken away in my company because someone in another plant got hurt on one, lathe gone, mill gone, ladders taken away, all contracted out now

    • @donmears4090
      @donmears4090 Před měsícem

      When you buy any product you should try to look into the source of it and then decide if it was produced in an ethical manner.

  • @dsudikoff
    @dsudikoff Před měsícem +28

    OSHA might never leave the site. Love the "steel-toed" sandals

    • @Sam_two_can
      @Sam_two_can Před měsícem

      Predictable comment is predictable

    • @Gourockian1
      @Gourockian1 Před měsícem +2

      OSHA would have a hard time deciding where to start!

    • @scottcarr3264
      @scottcarr3264 Před měsícem +1

      Yeah, I saw so many infringements that If that were here in Australia they would shut them down. But that is why they can make things overseas way Cheaper than we can here, Dirt floor, NO Safety equipment, and Probably poor wages. I would think China would be very similar, that is why we can't get RHS, within some reasonable tolerance.

    • @dsudikoff
      @dsudikoff Před měsícem

      @@scottcarr3264 china is interesting. Some factories just like this one. Others with Hermann Miller office furniture

    • @ljprep6250
      @ljprep6250 Před měsícem +1

      @@scottcarr3264 Love the welding hoods. I'm surprised the welder isn't already blind.

  • @user-jg8nv9px6b
    @user-jg8nv9px6b Před 2 měsíci +20

    Back in 2005 I used to work at a steel plate in Huger South Carolina that did the same the. The work environment wasn't no way this bad. Wireless remote for the cranes, hooks for the cranes, concrete floors and I thought that plant was dangerous. Hats off to these guys.

  • @oldpanamacitybeach
    @oldpanamacitybeach Před měsícem +9

    I was pleased to see that trip hazard abatement program was a complete success.

  • @theplantpotman
    @theplantpotman Před 2 měsíci +10

    You gotta hand it to them, for the conditions they work in, and infrastructure, they produce what looks like decent quality 3mm box, not on a par with what we produce in the uk but credit where its due 🙏🔥

  • @kmd5551
    @kmd5551 Před měsícem +19

    Real safety standards there

    • @michalzajic8602
      @michalzajic8602 Před měsícem

      That factory ,sounds and people look like from movie TOTAL RECALL
      OMG

  • @dalejohns2758
    @dalejohns2758 Před 2 měsíci +19

    This place reminds me of an 1800s steel manufacturing.

  • @Howoldareweanywayyipes
    @Howoldareweanywayyipes Před měsícem +1

    good job all.

  • @rahamatansari7521
    @rahamatansari7521 Před měsícem +3

    Sir namaste Salam satshriyakal from Delhi.
    Excellent process.
    Thanks a lot.

  • @colinclenton7693
    @colinclenton7693 Před měsícem +3

    Would have been helpful if they showed exactly how they squared the steel. Very disappointing.

    • @scottcarr3264
      @scottcarr3264 Před měsícem

      They did, the 4 roller sets with no groove.

    • @TheCobraman45
      @TheCobraman45 Před měsícem

      Basically the same process as round tubing, just different type of dies.

  • @soundslikebstome
    @soundslikebstome Před 2 měsíci +34

    I bet those guys pray daily to make it home alive. Or at least not to lose an arm or leg? Steel mills are to dangerous when they have top notch equipment, much less using leftovers from 10th Century.

    • @user-jq2dx1wp8p
      @user-jq2dx1wp8p Před 2 měsíci +1

      😊😊😊😊😊😊😊😊😊😊😊😊😊

    • @user-jq2dx1wp8p
      @user-jq2dx1wp8p Před 2 měsíci +1

      😊😊😊😊😊😊😊😊😊😊😊😊😊😊😊😊😊

    • @m20ishan
      @m20ishan Před 2 měsíci

      ​@@user-jq2dx1wp8pj87u 26:47

    • @gbasplen
      @gbasplen Před 2 měsíci +1

      Nah, they have their PPE

    • @eduardodaquiljr9637
      @eduardodaquiljr9637 Před měsícem

      They attend toolbox talk every morning too.

  • @Welder_99
    @Welder_99 Před 2 měsíci +9

    Amazing video

  • @imranaslam4415
    @imranaslam4415 Před 2 měsíci +3

    Great video's

  • @tayyabarehman4841
    @tayyabarehman4841 Před 2 měsíci +5

    Very nice video

  • @pakamazingskills
    @pakamazingskills Před 2 měsíci +5

    i really impressed

  • @MrJohn714
    @MrJohn714 Před 2 měsíci +7

    and they say they don't make things like they used to anymore...

  • @abdulhaseeb5985
    @abdulhaseeb5985 Před 2 měsíci +1

    Very experienced video good

  • @twotalljones4790
    @twotalljones4790 Před měsícem +12

    Great workers and getting it done with antiquated equipment.You have to give those men credit. I would send that factory some welding googles if I new where they are located free of charge.

    • @philhunt9297
      @philhunt9297 Před měsícem +4

      The reason places like these can produce cheaper products than westernised countries is because they can replace men cheaper than replacing proper safety gear. Here in the UK you need boots, googles, hard hat, ear protection just to watch the workers work excluding the 3 hours of safety training prior to viewing. And also missing from this scene is the health & safety officer, the quality control officer, the heavy equipment officer, the pre fabrication manager, the product manager, the materials inspector.....need I go on?
      Yes 200 years ago we were producing similar in similar ways but we threw all that away with unions and then political correctness and/or profiteering ............our own fault[s].

    • @zeviono4562
      @zeviono4562 Před měsícem

      Me too! As an old boilermaker I freaked seeing that guy welding without a shield.

    • @zeviono4562
      @zeviono4562 Před měsícem

      @@philhunt9297 In my experience with unions they were about safety first, then conditions and wages. Most 'officers' were dross - company stooges.

    • @John-Adams-Can
      @John-Adams-Can Před měsícem

      "Hey Google, how much does a 5/16 chain hold?"
      Google; About 5,000 lbs.
      "Hey Google, how much does a roll of steel weigh?"
      Google: Up to 60,000 lbs. 😮
      "Hey Google, are available in Indian and Pakistan?"

    • @scottcarr3264
      @scottcarr3264 Před měsícem

      Yes, I noted no welding helmet, even though It was not just tacks, he welded the whole strip with No helmet, I bet his eyes are going to be sore tonight. Even something as "Basic" as that.

  • @SalamatAlirider
    @SalamatAlirider Před 2 měsíci +3

    good job

  • @philthycat1408
    @philthycat1408 Před 2 měsíci +5

    14:49 Itchy Bobby 😂

  •  Před 2 měsíci +6

    Imagine what this plant will be like after ANOTHER 100 years!

    • @BobsIsNotYourUncle
      @BobsIsNotYourUncle Před 2 měsíci +8

      The dirt floor will have finally solidified into a solid surface from all the used motor oil.

    • @robertslugg8361
      @robertslugg8361 Před měsícem

      @@BobsIsNotYourUncle Motor oil + dirt = grease. This place is like the opposite of a refinery. ;-)

    • @PeterLee-zn3jl
      @PeterLee-zn3jl Před měsícem

      Painted...with lights..?

    • @ldnwholesale8552
      @ldnwholesale8552 Před měsícem

      No doubt still producing the same material, though maybe with some new roof sheets.

  • @brianpearl7504
    @brianpearl7504 Před 2 měsíci +5

    Incredible ! The people who were able to build and set up these machines to make the finished product are incredible!

    • @Manufacturingwithskills
      @Manufacturingwithskills  Před 2 měsíci +2

      Thanks for watching 🙂

    • @amarissimus29
      @amarissimus29 Před měsícem +1

      It's almost like they built and set up a time machine, grabbed a camera and set the dial to 1920. Now we can see century-old technology in color! With the footwear of the future, of course.
      No disrespect intended. Comments like this are just asking for snark.

    • @geoffmott6356
      @geoffmott6356 Před měsícem +1

      Many years ago, I helped pack old engineering machines to go to India for them to use.

    • @robertslugg8361
      @robertslugg8361 Před měsícem

      @@geoffmott6356 In the near future they will begin to automate using 256K motherboard IBM PC's. ;-) I am sitting in a coffeeshop in a 100 yo building whose main span is a 30 ft long 12"x18" doug fir beam (not a glue-lam). I can only imagine the turn of the last century mill which spit them out.

    • @ldnwholesale8552
      @ldnwholesale8552 Před měsícem

      @@geoffmott6356 And from there they went to Pakistan!

  • @mercedesvan-doors34
    @mercedesvan-doors34 Před měsícem

    Clearly a manufacturer that cares much about his employees health and well being.

  • @user-oo3mu8wv2y
    @user-oo3mu8wv2y Před měsícem

    Respect for hard workers

  • @abdulhaseeb5985
    @abdulhaseeb5985 Před 2 měsíci +3

    Good video

  • @sirvayr
    @sirvayr Před měsícem

    Nice clean plant. A+

  • @drmodestoesq
    @drmodestoesq Před 2 měsíci +1

    That factory is like a philharmonic orchestra. And all the machines are different instruments. Together they make a ethereally beautiful symphony.

    • @BobsIsNotYourUncle
      @BobsIsNotYourUncle Před 2 měsíci

      If the Philharmonic Orchestra was performed by 3 year olds with kazoos then yes.

  • @AkbarAli-kb5et
    @AkbarAli-kb5et Před měsícem +1

    Amazing

  • @josefreitasoliveira4547
    @josefreitasoliveira4547 Před 2 měsíci +1

    Excelente trabalho

  • @aliasaf9118
    @aliasaf9118 Před 2 měsíci +1

    Pakistan zindabad. 🎉🎉🎉

  • @user-pc4qn2ph5l
    @user-pc4qn2ph5l Před 2 měsíci +1

    Какие же они молодцы! Работают молча, без суеты, спокойно, безо всяких перекуров, сплетен, болтовни !

  • @r0nin783
    @r0nin783 Před 2 měsíci +17

    В Пакистане очень сильно развито протезирование глаз, поэтому все сидят и смотрят на сварку...

  • @henrykstanczykowski
    @henrykstanczykowski Před 2 měsíci +4

    Współczuję tym niewolnikom praca w hucie w tenisówkach.

  • @thepubliceye
    @thepubliceye Před 2 měsíci +8

    A building with some of the roof, this factory must have been built by the British or the French.

    • @rodfair5698
      @rodfair5698 Před 2 měsíci +3

      British, it’s Pakistan I believe.

  • @karl.weaver
    @karl.weaver Před 2 měsíci +8

    Respect to those guys. Stay safe!

  • @user-fuckyouall
    @user-fuckyouall Před měsícem +2

    Send this production into the Alice Spring, Australia. There are too many unemployed people , who are all of their life on unemployment benefits

  • @powrguy1696
    @powrguy1696 Před měsícem +1

    Non-Union, for sure.........they actually WORK........no slackers

  • @charleshaggard4341
    @charleshaggard4341 Před měsícem

    I certainly admire the work ethic of these men. This was the way manufacturing was done here about a century ago. I wonder how they can get the quality of the product to exacting standards needed in today's construction.

  • @patrickstarnes2355
    @patrickstarnes2355 Před 2 měsíci +6

    This must have been filmed in the 1940s in black and white obviously been upgraded to colour.

    • @rickjackson3414
      @rickjackson3414 Před měsícem

      I doubt it as I seen a plastic bag….not sure when plastic bags came out 1962-64?

  • @junaydillo6560
    @junaydillo6560 Před 2 měsíci +2

    Мне нравитца очин ваши работа

  • @caveman4598
    @caveman4598 Před měsícem

    No fancy tools just hard work

  • @user-jh8wf5nk1z
    @user-jh8wf5nk1z Před 2 měsíci +2

    Все пишут, безопасность, безопасность.... А ни кто не знает, что это суррогаты! А где-то там сидит Брюс Уиллис и переползает с кресла на кресло, чтобы сменить суррогата😂😂😂😂😂

  • @x-1-a273
    @x-1-a273 Před 2 měsíci +2

    A very clean, orderly factory, a great factory where workers obey the rules and work safely.
    -parallel universe

  • @chrismoyler
    @chrismoyler Před měsícem +4

    OK...
    so.in the final step at 25:00, how are the two sides of the tube fused together?
    Is there a continuous electric arc or what else please???

    • @blairbarthels7200
      @blairbarthels7200 Před měsícem

      That's what I was watching for and didn't see any welding?

    • @scottcarr3264
      @scottcarr3264 Před měsícem

      Yes, between those rollers, it is fusion welded, and then the carbide tipped tool scarfs the excess weld off.

  • @markstanley980
    @markstanley980 Před 2 měsíci +6

    You can always tell who the boss is. He has clean clothes and is over weight.

    • @scottcarr3264
      @scottcarr3264 Před měsícem

      Yeah, the Guy in the Mostly Clean grey pants suit at about 13:47 where they were starting the Slit plate in the first stand.

  • @HeeraBhai.
    @HeeraBhai. Před 2 měsíci +3

    Good work bhai salamat

  • @brianoliver521
    @brianoliver521 Před měsícem +3

    Clearly this is in Pakistan or Bangladesh judging by the cloths that some are wearing. It appears that machinery and building were from when Britain ran the country. Its also clear that very little maintenance to the machinery or building has been done since then. I would guess that the steel comes from ships that have been disassembled. They must be given credit for working with crap gear and making a product that is no doubt cheep. What amazed me the most was the man welding without a mask.

    • @ldnwholesale8552
      @ldnwholesale8552 Před měsícem

      Watch these Pakistni clips that is not uncommon,, premium equipment is using a hand held sheild that is only 50 years old.

    • @thomasward4505
      @thomasward4505 Před měsícem

      Maybe they were closing their eyes hopefully

  • @ferengiprofiteer9145
    @ferengiprofiteer9145 Před měsícem

    Genuine cold rolled steel.

  • @johnbrightman282
    @johnbrightman282 Před měsícem +2

    i am amazed at such daNGEROUS WORK PRACTICES BEING ALLOWED.

    • @louiekiwi
      @louiekiwi Před měsícem +1

      I'm not. In our western countries we are over regulated.

    • @robertslugg8361
      @robertslugg8361 Před měsícem

      A Union rep will show up and immediately cut production by 75%.

  • @ssweeps
    @ssweeps Před měsícem +1

    3 people welding with no masks on...

  • @kcsweesy
    @kcsweesy Před 2 měsíci

    Pretty tough work for those boys, but man that looks like it's from the early 1900s

  • @benitoayala6441
    @benitoayala6441 Před 2 měsíci

    Bonito proceso pero muy inseguro , cuídense y con su equipo de seguridad que es muy inportante

  • @PeterLee-zn3jl
    @PeterLee-zn3jl Před měsícem

    Most are here forthe vast security , healthcare , daycare and benefits package...parking spacesc , beautiful caferteria and spacious restrooms. The lounges and first aid ststion nearby with wstchful H R ASSISTANTS ST THR READY. --WHO DILIGENTLY ADDRESS ALL WORKERS CKNCERNS,..
    BRAVO.. A MARVELOUS , MODERN , GLEAMING HUB OF ZEALOUS TIVITY...

  • @neffk
    @neffk Před 2 měsíci +1

    7 minutes in, they finally have the roll on the stand. There's probably a solid 10 min of content in here

    • @firemanjim324
      @firemanjim324 Před 2 měsíci

      Good help is hard to find , especially when you're paying pennies an hour . 🤷🏼‍♂️

  • @oooknowknow6434
    @oooknowknow6434 Před 2 měsíci +2

    I worked on 72 in slitter in Detroit and we ran like 24 coils per 8 hrs, some days more , everything was automated, only time you touch the steel was to mic the slits of steel,

    • @user-jg8nv9px6b
      @user-jg8nv9px6b Před 2 měsíci +1

      Same here but in South Carolina. Only time the machine stop was to change coils,knives, or different cuts

  • @tonyoostendarp7611
    @tonyoostendarp7611 Před měsícem

    We in Canada call it tubing.

  • @robertmann7277
    @robertmann7277 Před 2 měsíci +2

    Wait, I've seen this one! Doesn't the Road Runner get whacked by a rogue piece of steel that says ACME on it???

  • @GarthClarkson
    @GarthClarkson Před měsícem +1

    What is amazing is that the occupational health and safety procedures are still in the 19th century and I can't see any maimed or crippled workers.
    I used to be a roll forming machinist and one of my assistants tried (recent refugee on government subsidy program) to kill me deliberately with a 5.7 tonne roll of coil on an overhead crane and I itched the underneath of his nose with my steel cap boot (inspired by Bruce Lee in Enter The Dragon). He was asian had a background in martial arts and only stopped his dangerous carry on when he was challenged by someone with superior martial arts skills. We later became friends. That would never have happened if we had such "amazing" skills and workplace...

    • @ItsVideos
      @ItsVideos Před měsícem +1

      The maimed and crippled workers were discarded.

  • @CSGATI
    @CSGATI Před měsícem

    Welding looking directly at the arc, DUH. And won't ever sweep the floor.

  • @Zzrdemon6633
    @Zzrdemon6633 Před měsícem

    I have 2 auto dark helmets, rarely wear either when I weld! And the process was identical in the tube plant I was in in canada

  • @thepvporg
    @thepvporg Před měsícem

    Well thats 31 minutes of my life I can't get back...

  • @skedaritou8138
    @skedaritou8138 Před 2 měsíci +1

    Usual noise but I put loffy on the back, you know if they replace those paddings on the machine maybe you could get a higgerquality on the cut

  • @wesadrian6981
    @wesadrian6981 Před 2 měsíci +2

    Safety flip flops. 😂😂😂😂

  • @J40BGT
    @J40BGT Před 2 měsíci

    Was this film originally black and white film ? Colour added later

  • @shirleymental4189
    @shirleymental4189 Před měsícem

    I prefer it when they go fast and talk like mickey mouse

  • @blackcountrysoul
    @blackcountrysoul Před měsícem +1

    Alfresco steel working.

  • @hansjansen7047
    @hansjansen7047 Před 2 měsíci

    You should see it in a more modern North American plant, such as Welded Tube In Vaughn Ontario Canada.

  • @rubensolislopez1930
    @rubensolislopez1930 Před 2 měsíci

    Demasiado proceso para sacar un tubo 👍

  • @Diora56
    @Diora56 Před 2 měsíci +1

    Jak można spawać bez maski ?Po wielokrotnym naświetleniu oczu będzie taki biedak ślepy i dostanie kopniaka ,wywala z pracy.

  • @Manufacturingideas
    @Manufacturingideas Před 2 měsíci +5

    incredible video

  • @nfakqawalli
    @nfakqawalli Před 2 měsíci +4

    right way well

  • @davidhalik2
    @davidhalik2 Před měsícem

    Steel toe is worthless if that roll lands on you toe but is a very good idea to be wearing the extra protection of them.

  • @jamesadams893
    @jamesadams893 Před měsícem

    State of the art german engineering at its finest

    • @user-yl3mp7um6k
      @user-yl3mp7um6k Před měsícem

      Flintstones had better technology and working conditions

  • @cellevangiel5973
    @cellevangiel5973 Před měsícem

    What is amazing about it except the old, crappy machines and equipment they use.

  • @frankbullitt4556
    @frankbullitt4556 Před 3 dny

    I see that some of the employees are wearing their steel toed sandals. Safety first

  • @Sam_Blakley
    @Sam_Blakley Před měsícem

    I wonder if they are ibew

  • @onats67
    @onats67 Před měsícem

    the WSIB guys need to go there for training...

  • @thomasward4505
    @thomasward4505 Před měsícem

    Kind of hard to tell when the round tubing was actually turned into square tubing and the continuous welding was not really visible either

  • @davidredding1988
    @davidredding1988 Před měsícem

    Did anyone else get ark eye from that welding. 🙈😅Don’t worry everyone will be working like this soon

  • @user-lz2ip6dq1f
    @user-lz2ip6dq1f Před 2 měsíci +1

    а потом эти профиля едут в сверхдержаву.

  • @drmodestoesq
    @drmodestoesq Před 2 měsíci +1

    Ohhh....so they make it as a round welded seam pipe first and then they form it into a steel tube. Interesting.

    • @scottcarr3264
      @scottcarr3264 Před měsícem

      Yes, you have to get your Maths right to start with, so that you end up with Square tube and within some tolerance.

  • @brucec2635
    @brucec2635 Před měsícem

    The way back machine to me to 1904.

  • @bobm7275
    @bobm7275 Před 2 měsíci +3

    old, old machinery and slave labour

  • @Jabba410
    @Jabba410 Před měsícem

    Actually using Loc-line... very hi-tech 🤪

  • @BuildItFixItDIY
    @BuildItFixItDIY Před měsícem

    3:13 I think I would’ve gotten the axle first with the crane, put it in the coil, and then brought it to the fixture to be unrolled. That’s two Riggings versus three.
    But you could argue, it is longer distance to travel and that crane seemed pretty slow so maybe it’s a wash.

    • @Vincent_Sullivan
      @Vincent_Sullivan Před měsícem

      As I watched the video that was my first thought. It seemed the slow way of getting the job done. That being said, note the way they lifted the axle with hooks in the end of the axle. That would not have been safe with the coil on the axle due to the large weight of the coil. They would have needed different rigging and that would have cost money!

  • @prm414
    @prm414 Před měsícem

    It would be interesting to know the incident and accident rate?

  • @josefuerte1174
    @josefuerte1174 Před měsícem

    Y para se fábrica está tira de lámina soy nopal ?

  • @warrenkarlsson7091
    @warrenkarlsson7091 Před 2 měsíci

    Tube??

  • @mitsnevets
    @mitsnevets Před 2 měsíci

    one of Mittals tube operations looks like

  • @umairshahzad78
    @umairshahzad78 Před 2 měsíci +2

    Nice

  • @ronsmith7739
    @ronsmith7739 Před měsícem +1

    What country is this ????

  • @196Stefan2
    @196Stefan2 Před měsícem

    safety last!

  • @user-km6kc6xy3e
    @user-km6kc6xy3e Před 2 měsíci +2

    Good luck

  • @zedhead2864
    @zedhead2864 Před měsícem

    Square Steel Pipe??? I think you mean Tube?

  • @philkillen5016
    @philkillen5016 Před měsícem

    Why does everyone think that this place is dangerous. The machinery is doing the work for them. All they have to do is guide the steel intro where it starts the process. The only problem I saw was that guy welding without a welding shield. That hurts the eyes real bad. He could get a bad flash with blisters on his eyes.

  • @Justdo-yn9ot
    @Justdo-yn9ot Před 2 měsíci +3

    what is the sheet material

  • @robertslugg8361
    @robertslugg8361 Před měsícem

    The chief safety officer is the one wearing the cap.

  • @janami-dharmam
    @janami-dharmam Před měsícem

    And we have to sell steel to the Americans at the lowest price/ cost and the workers must bear the brunt!!

  • @colinjones5100
    @colinjones5100 Před měsícem

    Maintenance level is zero. They all wear loose clothing which just puts a shiver down my spine.

    • @ldnwholesale8552
      @ldnwholesale8552 Před měsícem

      And the bloke 'guiding' steel under a roller with a rag in his hand.

  • @jeffryblackmon4846
    @jeffryblackmon4846 Před měsícem

    Safety Engineer? What's THAT all about? Nevva heard of one.