Complex Process of Machining a FLAWLESS Rocket Engine Blisk
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- čas přidán 13. 06. 2024
- CNC Machining a Rocket Engine Blisk on our 9 Axis DN Solutions PUMA SMX 3100 ST. Tyson showcases various different tools and techniques to craft this rocket engine part with Stainless Steel 316 that is used in various aerospace crafts.
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0:00 - Intro
0:45 - What Is a Blisk
1:29 - Overview of CNC Machining Process
2:35 - Tool 1 Kennametal CNMGMV
4:40 - Tool 2 Kennametal Drill Fix Pro MS
5:38 - Kennametal Inserts From Titans of CNC
6:13 - Tool 3 Kennametal CNMG Boring Bar
7:13 - Tool 4 Kennametal 95 degree CCMTMP
9:11 - Switching to Op 2
11:42 - Tool 1 Kennametal CNMGMV
13:49 - Tool 2 Kennametal HARVI III .06 radius endmill
16:50 - Tool 3 Kennametal HARVI I Ball Nose Endmill
19:10 - Tool 4 Kennametal HARVI III Tapered Ball Nose Endmill
20:20 - Tool 5 Kennametal CCMTMP
21:05 - Tool 6 Kennametal HARVI I Ball Nose Endmill
22:08 - Space Ready Blisk
22:40 - Thanks for Watching
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#Machining #Machinist #Engineering #3DPrinting - Věda a technologie
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Tyson is the Bob Ross of Machining
This is true. Hopefully Tyson has a pet squirrel with him on the next video
Better be with a literal lifetime dedicated to the trade.
@@Yourmommaluvsmeyou mean Barry? 🤣
"We'll just put some happy little chips right here"
He isn't on these videos enough. I need to see more of Tyson on a weekly basis. 😂
LOVE Tyson video days. Today is one of those days.
There's a lot of planning that goes into programming and running parts like these. Having free access to all this hard earned info is an invaluable resource for programmers and machinists alike. Great video Tyson!
Mad scientist at work... Love all of your tutorials. It must be a really cool feeling knowing your parts are responsible for getting these behemoth engineering marvels into space. Always appreciate what you guys do. Much love and gratitude.
not to diminish his work, but this specific part will not go to space. Most if not all aerospace parts are in a locked process for chain of custody purposes. Because he ran without coolant, this part would automatically be disqualified. Also, aerospace blisks are usually made from Inconel, Waspaloy, or Titanium, not stainless steel.
It's nice to see how Tyson has turned into the calm authority when every one else at Titans seem to get more and more crazy 😂
Always love the way Tyson explains things.
Tyson is the best! Great video!
Y'alls videos are the best!
I love your videos, Tyson! You always do an excellent job of explaining your processes. Thank you for being you! 😊
Tyson is my favorite with Titans of CNC. Less arrogance and just simple humility.
Love watching and learning new tricks. Now I have a trick for you that will change things for you and the industry only if the cadcam industry implement a different method for the rough boring cycle that industry uses.
Rather than the norm that I see with industry using longitudinal internal (Rough boring) cutting along the Z axis only, cutting should be done along a 45 degree angle moving in both Z and X axis at the same time. what this dose is gets rid of the swarf trap and creates a large taper that helps dramatically with swarf evacuation.
small g code example (long hand)
starting at a point (Sorry I'm a metric man so I will do my best)
(basic 2 axis lathe long hand)
(INCH CODE EXAMPLE)
T0101
G96 S990 M3
M08
G00 X2.165 Z0.118
G01 Z0. F0.012
X1.969 Z-0.197
X1.772
G00 Z0.118
X2.126
X2.444
G01 Z0.
X1.969 Z-0.475
X1.772
G00 Z0.118
X2.404
X2.722
G01 Z0.
X1.969 Z-0.754
X1.772
G00 Z0.118
X2.683
X3.001
G01 Z0.
X1.969 Z-1.032
X1.772
G00 Z0.118
X2.961
X3.279
G01 Z0.
X1.969 Z-1.31
X1.772
G00 Z0.118
X3.24
X3.557
G01 Z0.
X1.969 Z-1.589
X1.772
G00 Z0.118
X3.518
X3.836
G01 Z0.
X1.969 Z-1.867
X1.772
G00 Z0.118
X3.796
X4.114
G01 Z0.
X2.146 Z-1.969
X2.027
G00 Z0.118
X4.075
X4.392
G01 Z0.
X2.424 Z-1.969
X2.306
G00 Z0.118
X4.353
X4.671
G01 Z0.
X2.702 Z-1.969
X2.584
G00 Z0.118
X4.631
X4.949
G01 Z0.
X2.981 Z-1.969
X2.863
G00 Z0.118
X4.91
X5.228
G01 Z0.
X3.259 Z-1.969
X3.141
G00 Z0.118
X5.188
X5.506
G01 Z0.
X3.538 Z-1.969
X3.419
G00 Z0.118
X5.467
X5.784
G01 Z0.
X3.816 Z-1.969
X3.698
G00 Z0.118
X5.745
X6.063
G01 Z0.
X4.094 Z-1.969
X3.976
G00 Z0.118
X6.023
X6.341
G01 Z0.
X4.373 Z-1.969
X4.255
G00 Z0.118
X6.302
X6.62
G01 Z0.
X4.651 Z-1.969
X4.533
G00 Z0.118
X6.58
X6.898
G01 Z0.
X4.929 Z-1.969
X4.811
G00 Z0.118
X6.859
X7.176
G01 Z0.
X5.208 Z-1.969
X5.09
G00 Z0.118
X7.137
X7.455
G01 Z0.
X5.486 Z-1.969
X5.368
G00 Z0.118
X7.415
X7.733
G01 Z0.
X5.765 Z-1.969
X5.646
G00 Z0.118
X7.694
Tyson kills it!
how is it you guys don't have over one million subs? dude, if you are a machinist in this country, or any other country, you need to be a part of what is going on here. this is the future of manufacturing in our country. if you're not on the train, you WILL get run over. i love what you guys do.
Great video Tyson and Adam!
Tyson is a beast and this is a masterclass of information and technique! Great video all the way around!
I absolutely love how thorough you are explaining your process in your videos, excellent work sir 🤝
Great video! Awesome explanation Tyson!
More of these please! More of Tyson and more detailed explanations of procedures and programming!
This is the true Titans academy and I love it!
the way he explains it is perfect! this is a smart man!
Me, after watching a Tyson video: 🤯👨🎓. EVERY TIME!
I loved the pace of this video.
Tyson. Your knowledge and understanding of the part is just unbelievable. It’s like a conductor with an orchestra knowing every instrument and every part. You’re very inspirational. Thanks for sharing what you know. Keep up the good work.
Can you just imagine trying to make this part without CNC and Master Cam. I’m still amazed how things were made years before technology made this possible . Great job Tyson!
I run a similar part, and I've found that I will actually face off the extra stock in the center of the part with a boring bar starting at the center hole and working your way up to the ID of the part. That way when you go to actually face the part down to size, you don't get a massive disc that wants to go flying, and you also don't need to stop the machine to pull the disc off the stock.
Awesome video Tyson! That SMX is a BEAST
Only as a hobbyist and tinkerer, but as a lifelong learner - even seeing these real-world scenarios worked through is such an education. Keep doing everything you're doing and more, it puts a little more light into the world.
Tyson is THE MAN!!!
Nice work Tys! 590 SFM on that drill is pretty wild in stainless/dry
If you're worried about a tool spindle hitting a top of the chuck - use 45° Tilt Style lathe tool. It provides more clearance between a tool spindle and chuck compared to a traditional vertical lathe tool. And, it also gives you a B-axis movement right on the go.
Sold many a machine to customers doing this kind of work back in the day!! Great part that shows the mill/turn in a fantastic light. The DN SMX3100 ST is a beast with incredible milling capacity!! Great work Tyson!
The first comment. Great job titans
Tyson I love the work that You do! We do a little trick when ID turning simmilar parts - we use a ID groove cutter, a D type insert or a V type insert to make a chamfer on the second side large enough so that we don't have to manualy remove the residual face of the stock with pliers. I highly recomend it especialy for austenitic stainless parts - or all steel parts for that matter.
Love this explanation. Very calm and informative. Thank you!
Tyson that was an amazing video you explained everything so clearly and concisely probably the best video I have seen on Titans of CNC thank you
Great work Tyson! Blisks are awesome!
Great video Tysonian. So easy to listen to. Keep ‘em coming 👍 Also, kudos to the media team. Nice job!
Awesome video TYSON!!
The attention to detail is at an epic level.
Barry take notes. 🤣
One of the best videos you guys have made. TYSM!
Thanks! I really enjoy the Mastercam Turorials and the very detailed walk through. Thanks Tyson 💪
Great video Tyson . Love the detail you go into in your tutorials. You are the boss .... boom bro
Nice work Tyson.
That was an impressive job.
I love Titans of CNC
Tyson has grown over the years
I would love to see more videos like this.
Great video, it so easy to understand when you explain 👍
This is very cool, especially the cams for the second turning operation.
The best type video, love to see Tyson explaining. I'm not even a machinist 😅
I went to like the video, then a I realized I had already liked it!
Awesome as always guys, great fregging work..
Those boundaries setting options are my escape goat every time (in Edgecam), I love it
Gorgeous piece
Wow just awesome Tyson!
More videos like this please this is great!
Another lovely vid from Tyson with a Japanese temple feel.
more videos like this please!
Best work Tyson!
Great video guys , thx. 🚀🚀🚀🚀
Guys, you refer to a rocket engine bladed disk, yet you have a thumbnail for this video showing an air-breathing high bypass turbofan engine. Or in other words, a jet engine. That's not a rocket engine, but we'll let that slide 😁
I agree. They could have used a better thumbnail.
you guy teach only real things , super cool
Great post!!
That was awesome!
Awesome video!
@Titan, you must be so immensely proud of Tyson.
Tyson, very good job walking us through the entire operation. I am curious if making the program is included in costs for a project?
Yep, I am… Thank you
really good video, and a great part to make.
i would love to see a impeller getting programmed and machine by you guys
we really have to put boundaries to keep the tool path inside the walls
but sometimes we have a curve inside the walls and its a struggle to get that path correct
thank you....
You Are Professionall CNC , Cool
Pure Rocket Science!
Machining is an art form.
Tyson programming in the drill offset is all the validation I need that when I hand sharpen a drill and it cuts heavier on one side than the other, it’s for a reason and not just a bad sharpen 😂
Love this guy :D
I can't believe you aren't using metric yet! Awesome video.
thats funny i just did a 12 hour shift with those kennametal roughing inserts they held up good removing 4mm r X 300mm scaled steel stock. used up 3 inserts on doing 15 parts. Went a little safe on them, could probably have used half the edges i did.
This is similar to how we do our swiss machine programs. You do all of the internal work first while the bar is at its max diameter and rigidness. Then you complete the outside features.
Ooof, 316 SS. That's some tough stuff.
What are the reasons that trepanning is not used to remove the centre and save a fairly expensive piece of stock?
For production volume, would you consider trepanning, or hollow bar? Or cast blank?
Wow amazing job, guys!
I was wondering if you haven't had any issues with the roundness of the ID, due to all the removed material and the potential tensions inside of the stainless steel itself?
Because I often have problems with the roundness of thin- walled stuff like this..
That's a very interesting part! what roundness were you able to achieve?
Pie jaws are crazy strong. I was only holding on to 4mm@11” dia. Accidentally restarted on the next line and was taking a 400 grand on a facing cut ! The part never moved !!!
Can we get a video of rhis being inspected on the cmm!?
PLEASE ADD 4 AXIS wideo FULL MACHINING PART
How much time do you spend at the computer programming it all before you go to the machine? Do you ever go back to the computer to change things that worked off line but in the real world did not?
Being conservative on the roughing SFM. I run 316 at 600 @ .01 IPR and runs great.
How did you keep it round with so much force to hold the smooth ID and all the material removal on the 2nd op? Stainless is notorious for moving alot when takin so much off.
Wow eeeee. You guys sure live up to the name. I'm curious ,would machining time and cost be saved if this was atleast roughed by skiving ? Maybe im just to eager for a follow-up on your skiving vid earlier this week ?
in our company we are grinding simmiliar part for jet engines, how its ovality and other geometries then you run in whole on lathe ? . we always had some deformations when we tried to make it on SMX. we have same machine like you , but without that revolver only with capto head.
Chika Chika unnnnnnnnn Tyson
00:33 the bottom half of this really needs to be painted blue!
Metal that was machined? Loved the video.
19:50 Why use a conical tool? To have rigidity and still not hit the blade base? Is there a difference in final finish due to the difference in linear speed between the top and bottom parts of the cutter?
We call that a diffuser in the air compressor world
Interesting design, but those edges in the beauty shots look pretty jagged, or stepped?
This guy obviously likes his job.
Maybe a stupid question since im not educated in machining: cant the middle part be cut out so you keep a nice leftover piece of material instead of cutting it all down?
so why don't you still make them via a lathe? is the 3d metal printing better?
I wish the company I work for would invest in software and machinery such as yours. I'm stuck programming parts with a calculator still. Needless to say I could never even start on a blisk like you did but without access to the software to learn I'll never even have a chance. Might be time for a company change.....
are you sure thats the rotor? those are very strange blade profiles, is there a 2nd op thats not shown?
I need your help. I need the name of the company that sold you the titanium block used in the video. I will be very grateful to you ❤
I wished the autofocus of your cameras could keep up with the quality of the rest of the video...
great information anyway!
Total cycle time?
The second comment
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