SHIP TAIL SHAFT - NON DESTRUCTIVE TESTING - MAGNETIC PARTICLE TESTING - USING MAGNAFLUX

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  • čas přidán 18. 03. 2023
  • #seafarer #awesome #lifeofaseafarer #nondestructivetesting #magnetic
    Non Destructive Testing NDT -is a testing and analysis technique used by industry to evaluate the properties of a material, component, structure or system for characteristic differences or welding defects and discontinuities without causing damage to the original part. NDT also known as non-destructive examination (NDE), non-destructive inspection (NDI) and non-destructive evaluation (NDE).
    Magnetic Particle Testing (MPT), also referred to as Magnetic Particle Inspection, is a nondestructive examination (NDE) technique used to detect surface and slightly subsurface flaws in most ferromagnetic materials such as iron, nickel, and cobalt, and some of their alloys. Because it does not necessitate the degree of surface preparation required by other nondestructive test methods, conducting MPT is relatively fast and easy. This has made it one of the more commonly utilized NDE techniques.
    MPT is a fairly simple process with two variations: Wet Magnetic Particle Testing (WMPT) and Dry Magnetic Particle Testing (DMPT). In either one, the process begins by running a magnetic current through the component. Any cracks or defects in the material will interrupt the flow of current and will cause magnetism to spread out from them. This will create a “flux leakage field” at the site of the damage.
    The second step involves spreading metal particles over the component. If there are any flaws on or near the surface, the flux leakage field will draw the particles to the damage site. This provides a visible indication of the approximate size and shape of the flaw.
    There are several benefits of MPT compared to other NDE methods. It is highly portable, generally inexpensive, and does not need a stringent pre-cleaning operation. MPT is also one of the best options for detecting fine, shallow surface cracks. It is fast, easy, and will work through thin coatings. Finally, there are few limitations regarding the size/shape of test specimens.
    Despite its strengths, the method is not without its limits. The material must be ferromagnetic. Likewise, the orientation and strength of the magnetic field is critical. The method only detects surface and near-to-surface defects. Those further down require alternative methods. Large currents are sometimes required to perform this method, thus “burning” of test parts is sometimes possible. In addition, once MPT has been completed, the component must be demagnetized, which can sometimes be difficult.
    Magnetic particle testing is a non-destructive test method, which can be used to inspect a variety of ferromagnetic components and products. These include castings, forgings and weldments. The method is used across different industry sectors, especially when determining if a component is fit-for-service.
    Magnetic particle inspections work by running a magnetic current through the material that is being inspected. When the current is interrupted by a defect magnetism spreads out from that point, indicating its presence and allowing inspectors to identify its location in the material.

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