Tools For The Bench- High Voltage Power Supply Repair!
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- čas přidán 26. 07. 2024
- Let's repair a High Voltage power supply designed by Heathkit. This IP-32 power supply will make over 400 Volts, with a bias and filament supply as well. We will look at the schematic, and I will explain (with a demonstration) showing you how it functions. If you're interested in learning how to troubleshoot electronics like a pro, check out my Patreon page, click here: / mrcarlsonslab
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If you're interested in learning how to troubleshoot electronics like a pro, check out Mr Carlson's Patreon page, click here: www.patreon.com/MrCarlsonsLab
looking at you on power supply on v4 6x4 why is there 300v on v4 on 2 anode
I have a question since I know very little about tube circuits. I bought this device off an estate sale, it has two OD3A tubes, a very large Mallory cap and a giant transformer with lots of secondary outputs. The front of the chassis has one pot and the rear has an eight pin tube socket. Is this thing a power supply ? I looked inside and it not only looks homemade, but it's pretty clean. I just dont know tubes enough to make an educated guess. Oh, I probed the eight pin socket and I found- adjustable 250 vdc to just over 450 vdc, a steady 350 vdc, and the common filament voltages. Any idea ? Thank you.
I haven recently become a Patreon to further your cause which is informing (and trough that, entertaining :-) ) all of us tech-curious people who are connected and brought together by your excellent video's, projects and knowlage in general.
Everytime a new video appears on your channel I am sure it's going to be well worth watching. And I am sure that I will learn something new everytime. Awesome :D
Thanks a million times and keep on teaching, Mr Carlson !
"Diodes have Jumper-envy"
You see? :D
Yea, yet another thing learned today !
Greetings Raoul,
The Netherlands
I wish the Heathkit company was still around. I would love to build these projects daily. Thanks for the video.
Heath kit was still popular in the tech community when I was growing up in the 70s. I sure miss them. Reading their catalogs was so fun to a wannabe young techie. My maternal grandpa got me hooked real good.
They still sell a couple of items, nothing really interesting. I was looking at a catalogue from the late 1950's. The average American must have been earning damn good money back then, because most of the prices were way beyond what average folks elsewhere could afford.
@@Frankowillo So true. Many Heathkits are still beyond the reach of the average person because I continually see eBay scalpers advertising so-called "restorations" of old kits and on-selling them at ludicrous prices beyond what reality should dictate. If vintage fanboy Hipsters keep paying these high prices and keep turning good test gear into bedside lamps, they'll keep driving up demand, therefore price. Heathkit gear is nostalgic, but in many cases is still necessary especially for testing tube gear (such as tube oscilloscopes that can handle high voltage when fixing radios and Amps) unlike many modern digital test devices that will get blown out if any HV touches them (requiring work-arounds).
I, as a young lad once surprised myself with a cheap broken camera. The flash unit cap was charged and upon touching it, I threw it to the opposing wall and jumped back a good length too. When I went to inspect, it still held about 300V. Didn't expect that from a device that took 3 AA batteries, but I got wiser quick.
Mr. C, thanks for explaining the dual feedback voltages on V3, the 6BH6 control tube. You did a great job.
Well if you are into electronics it doesn't get much better than this channel,truly excellent!!
Agreed.
Rarely I can finish a movie or show or any type of related programs, regardless of having many sources to entertain my self, your videos are really easy to watch, learn new things and enjoy every moment of.
Another excellent teaching video! I am proud to support you on Patreon! If I have any complaint at all, I can watch the video in the run time, in this case, 58.42 minutes with the result of WANTING MORE LOL! I have made a few videos and know just HOW MUCH time it takes to film, edit and produce a video so I understand the time factor! Again, thank you for the huge effort it takes to produce these for us!
Hello, great video! I finally figured out how you find all your minty fresh vintage gear; you arrived here on a spacecraft powered by a VTWD - Vacuum Tube Warp Drive - so obviously you have a time machine to go back and find the best vintage kit. I also now know who REALLY invented the internet. But not to worry, your secret is safe with me. ;)
probably on of the best youtube comments ever thanks paul for your amazing video and that fwr for your amazing comment
Heathkit was great company. The staff really did care about their products and the assembly manuals were very well written.
I am 62; ,this is the first time I've seen the innards (or even studied) a tube-based (regulated, variable) power supply!
Great video, Paul.
Paul, I had a rough day. Watching this video makes me feel relax again. Good explanations, great content.
Your videos are so in-depth and well made. Extremely niche and intriguing, I could watch this all day
Another Hour well spent ! Big fan on both youtube and patreon . Thanks again for all the work you put into these video's Paul !
Hi Paul, have you ever thought of placing a small, long lasting, label inside or outside of the devices you repair? "Restored to life. Mr Carlson, 2018" That sort of thing. It adds provenance and value. Graham (Australia)
Graham Okely , OMG... you read my mind! LOL
Great timing on this video and great job. I was already planning on refreshing my Heathkit 2717 this week. Now I know much more than I did an hour ago! As you most likely already know, the 2717 is almost identical to the IP-32 but has a 12.6VAC output on front and a little more modern package. I followed along with my schematic and it now makes much more sense. Keep up the great work. Doc
Excellent restoration Paul. I really enjoyed the theory on the inner workings of this piece. Thanks for another great video.
Another excellent video. Not just a good presentation, but good education. He is so very good about explaining the theory of operation as well as the little "gotchas" to look out for with all the experience he has. Thanks so much for posting the great videos and look forward to more soon!
I built one of those back in 1962 for my electronics course in HS along with a heath VTVM, I still have both and they still work fine.
A new ham of 3 yrs. Many years in minor to some moderate electronic repairs of sorts and always trying to learn. Great explanations. I am just learning vacuum tube technology and having a blast. I am so glad I have come across your channel. The way you explain and teach works for me! Thanks so much! 73
Thank you Mr Carlson I watch this video and follow exactly your instruction to repair a unit exactly like yours. The power supply now is working and calibrated to within a volt. Thanks again!
Hi Paul!
Great job as usual explaining the tube regulator circuit, you made it very easy to understand, thank you. I have tried a few times to win one of these old Heathkit power supplies on eBay and always get outbid. I can build one like this in solid state for around $200 and have most of the components except for the filter caps. I am very comfortable working around high voltage and current as I have worked on industrial three phase 480VAC equipment for years. That said I have been planning to scratch build a 0-600VDC, 450mA power supply of my own design for doing vacuum tube experiments. I have a toroidal transformer, center tapped for 430/430 VAC secondary and two 6.3VAC, 4A taps so I will have a negative supply for bias and upto 600+ volts for the B+ as well as ample power for heaters. I am going to use an FET for the pass element and op amp and zener diode for feedback voltage control and monitor the output with analog voltage and current meters. I should look pretty cool as I am repurposing an HP case.
I learned a lot on this restoration. Yours, and mine. I did not need dropping resistors after replacing the selenium rectifiers. The voltage was actually a hair below 270 volts. Also, I could not zero the voltage. The 680K resistor after the CWA pot measured 780k! I tested the circuit and determined a lower resistor was needed to allow me to zero the output. 680k was still too high. A 560K resistor put the CWA pot right in the middle of travel when the voltage was zeroed. Perfect. I’m very pleased with the supply and the great learning experiences. Thanks for the help.
You make a great teacher Paul, clear, calm, and very thorough. I enjoy these videos of yours very much.
Awesome video, thanks for walking us through the circuit. Great job with going over and re-doing the wiring. I could view for another hour, to watch you doing that.
I am a huge fan of the two tone gray heathkit equipment. And I really enjoy Mr. Carlson's videos! I have a great deal of appreciation for experts who are willing to help the beginners. That says a lot about someone's knowledge, but much more about their character!
Wow, what a great video including a long "how it works" part according to the schematic, which is always my favorite part in your videos. Can't tell enough, what a great teacher you are! After you releases two great video with only a couple of days in between, I assume you have to catch up on some sleep :) Thanks for all you do Paul!
Thank You Ralf! I could definitely use some more sleep. Now on to the next video.....
Reb Elba he's like the Bob Ross of electronics😄
Man does that bring back memories. Graduated from tech school in 1963 many of my friends went to work for heathkit in Benton harbor Michigan. 7 years after I graduated my education was outdated because of semiconductors. Thanks mr Carlson for the presentation did a fabulous job on chalk talk through the schematic need a lot of this when servicing circuit board schematics keep up the good work this is Wb8idy in Swansboro nc very very well done from brian
"Chung", Soooo....those are out of there....Love it! Cheers to a great teacher :)
Thanks Jason!
YAY! New video! Thank you very much Paul! Your content is top notch!
Always wondering about HV power supplies.
Jeez, I guess Heathkit made every possible piece of test gear! xD
Cheers, Phil.
It's really amazing, the amount of "devices" of all sorts that Heathkit made over the years. From simple battery testers and crystal radio kits, to complex test gear, 2 way radio equipment, Audio equipment, color TVs and even computers in their later days.
There were other kit manufacturers such as Eico, Knight Kit and others that made learning electronics fun, while equipping your shop with well designed service grade equipment. I think Heathkit was the most prolific, though. It's a much loved and much missed brand.
I think it's really cool that, in recent years, you can buy a kit to build just about anything (from China). Their recent popularity is keeping the memory of Heatkit and the others alive. The quality isn't the same, but it is feeding that spark of curiosity in younger people, much like Heathkit did years ago.
I always enjoy the way you teach...and all the nifty little tid-bits of information that most folks would never hear.
My grandfather used to do that when i was growing up...he got me into math & electronics very early.
Used to LOVE going into Radio Shack to use the vacuum tube tester they kept by the door :)
Nice as always, Paul! I have the same power supply and have used it much for powering tube circuits. I have removed the 6X4 tube and put in two silicon diodes. The free 6.3V winding I have brought out on the front, giving me an extra filament supply
Great video Paul!! Really enjoyed the deep dive detail of your circuit descriptions. Your suppositions about Heathkit and the tubes they used sounds about right. Also your perceptions about the excellent engineering Heath used matches what I've read from former Heath engineers. Every time I see your intro, with all those heavy scopes around you, as a Seattle area resident, all I can think is "I hope you're not in earthquake country!" 😂
Jumper envy. That's the good life! BAHAHAHA! 🤣
Enjoyed all the theory in this supply. I really appreciate your explanations of operation. A bit of reality and insight into design decisions. Really great. Thanks so much.
Very well done, Paul, thanks for another great restoration video! So, you got bit by a charged cap you thought was safe, eh? I don't feel like such a schlemiel now. In my young and foolish days I once got thrown across my dorm room by an unknown power transformer that I was testing without protection. Landed on my couch ten feet away -- lesson learned, let me tell you! Thanks for reiterating your now famous safety message in every one of your videos. They are well needed and appreciated!
Very impressive power supply. Simple resto and lots of info about the circuitry within. I learned a lot about this type of design, thanks Paul.
You're welcome Jim!
Great video Paul, thanks. It turns out that I had picked up one of these units about a month before your video came out, thus avoiding the dreaded Dave Jones effect :-)
Another awesome complete and thorough video. High Voltage Rail Power supply bringing it all back. What's not to like?? Do you ever restore VARACTORS? Love your videos. Shown the McIntosh video to my friend who owns 3 McIntosh components. C38 and a 200 and 300 series power amplifiers. Keep up the great work Mr. Carlson.
Very nice. The detailed explanations are very much appreciated.
Great video as always Paul keep up the great work
Another great video,Enjoyed every minute of it,Thank you.
Another excellent Video and very informative. Thanks for sharing it with us.
Awesome job mr Carlson big thumbs up 👍
Love your stuff man!
Great video as always, thank you and keep up the great work! Thank you Paul
Thanks for the discussion about filament to cathode breakdown. When I was studying this schematic I was really scratching my head about why they would have connected the AC to the cathodes, and why I didn't see any hum on the output as a result!
Great video as always
I have two of these power supplies. One I bought working and one I had to repair. I have an original manual with schematic and construction instructions. They originally had Selenium rectifiers instead of the diodes. One of my units still has the Selenium rectifier the other replacement diodes. Good find.
Another great video Paul!
I love it, Ohmite, Skokie, made in USA. Ohmite closed the Skokie (a Chicago suburb) factory in 1998, moved factory to Mexico, moved offices a few times over the years but still in the area.
Another great lesson , Thanks Paul.
Fantastic video and explanation of this type of supply - I learnt a great deal!
Very nice explanation.
Your comment about the use of regulator tubes in old ham transmitters. The old Heathkit DX 40 transmitters were known for a chirp when keyed. If I remember correctly the regulator tubes were 0A2 I don't recall there being a control or pass tube, which might have explained the less than great regulation. Great video. I may pick up one of those old Heathkit power supplies for my bench.
Amazing paul thank you so much as always!
Alex.
nice lab! great upload!
I love the large VR...I haven't seen one that large since I worked on very high power transmitters many years ago. 20 kilowatt transmitters in the service. Thanks again
When you say 20kw are you talking about radio tranmitters? My father was a radio engineer for commercial radio in FL.
@@Cyborg9799 Yes 20 KW Radio transmitters. I worked on the FRT-49 High Power Transmitters. used with the GKA--5 data control systems when I was in the Air Force many years ago.
Nice visual representation of how linear voltage regulators work!
Thanks!
Great video, Paul. It is interesting to see how "regulation" was accomplished in the vacuum state era. Depending on one's perspective, it could be easier to "see" versus the solid state technology; which is usually accomplished with an IC and discrete transistors. Excellent work!
Another excellent video!
Oh yeah, I remember when I was a kid watching my dad working on a CRT TV around 1975. He made a mistake and the electricity lifted him off of the stool and threw him back in the air into the wall! He took a break for awhile after that.
Amazing how crt tubes can pack such a wallop. Especially if the flyback and rubber coated side connector was still intact. 21in crt had around 20kv I believe.
Excellent! So inspiring.
Wow. Learnt a lot from this. Thanks!
Paul I would love to see 'before and after' pictures either side by side or one after the other when you have done a restoration to see (quickly) just how much nicer you have made your projects.
Always a GREAT video!
Another enjoyable video mr Paul! A lots of information that I got and also great explanation. Thank you so much for this episode... I may suggest that you may do some video of back-up power supply restoration in a desktop computer if ever you may like? Have a nice day.
Have you seen any of Glasslinger's videos? She makes her own vacuum tubes! Tin hat tubes. Xray tubes. Nixie tubes!. does all the glass work and everything herself!
Thanks for the tip o/
Nixie tubes? Do u have any idea how much more involved what mr carlson does is then nixie tubes and glass blowing the two are not even related.
WTF HEISENBERGDL? are you a troll? you are implying that blowing your own glass and making your own nixie tubes,diodes, triodes etc, making the heaters, anode cathode control grids, all the chemicals and machinery needed , creating and sealing the vacuum, using "exotic" metals , depositing the getter and flashing it, spot welding all together by hand, knowing the clearances and size of parts etc etc etc that is EASY? or that it is less involved than repairing stuff??? as much as i like mr carlsons videos FORGET its not even the same league... you are implying that designing and fabricating your own vacuum tubes at your home or shop is less involved than replacing those tubes and replacing capacitors to make stuff work? are you really saying that? are you a flat earther also????? gotta be kiddin....
its a guy dressed in drag
Glad someone is still making them. They (tubes/valves) are fast becoming super hard to find.
Another awesome video.
Cool video man!
Thank you. Reminds me of the repairs I did on laboratory equipment.
You're welcome Glen.
I wish I had your knowledge OR lived next door ....... either would do :o) - fascinating beyond it's components. Nice vid.
love the content mate keep it up, u really should have said loudly "BANG" as you opened the case haha
these are always fun to watch. i learn fair bit watching these. i really want to restore my vintage tube radios but im just scared of ruining the value by changing parts out so i leave them as show pieces only.
You've a rare talent and thank you for sharing it'
Thanks for your kind comment Orange!
Thanks Paul! Nice power supply!
You're welcome Robert!
What a fantastic video.
Enjoyed this video. I have one of these power supplies that I restored. Mine was pretty beat up when I got it: bent panel and cabinet, stripped out setscrews on the knobs, water damage, and broken off binding posts. But, she works well, now. I also have a Heathkit PS-3 that I restored. This unit outputs up to 500 vdc.
Really enjoying the Video's Mr Carlson, your skill and knowledge is inspiring. Would really like to see a faulty CD player repair, especially the older pesky Cyrus player's plagued with read disk errors.
I've got one of those patiently waiting to be recapped. :)
What a great instrument that is!
"I used to be in a barbershop quartet in Skokie, Illinois." (The Usual Suspects) 😉
Great video!
I have been a Patreon for over 2+ years, He is in a rut, old radios most of the time. So,
,, mostly but you're into old repair he is the best. I like test equipment, He got over 2 million $ in test equipment. So a lot to choose from. The best for troubleshooting .
iI enjoy the power supply repair. I would like to see more desizn and repair videos. your videos are very informative.
alan kellerhouse
Jak zwykle bardzo dobre video .
May I suggest a Part 2 on how the 6BH6 circuit acts as the output voltage is varied with a fixed load.
Thanks for presenting a piece of gear that many of us treat as a 'black box'.
"That's the good life. They never turn back." Oh, man. So glad I wasn't drinking anything or there would have been a spit take.
I actually let out a loud laugh when he said that, if I had been drinking my coffee it would have come out my nose for sure
you should be the dean of MIT
Great video as always, by Paul Carlson, The GREAT ELECTRONICS TEACHER, possibly of all time !!!! By the way I just bought an old Heathkit regulated power supply model PS - 3 to work on and clean up. my unit only has one physical meter in upper center front, meter has two functions, switch selectable either voltage or current, looks like it might supply 450 to 500 volt max at maybe 150 ma. I will have to open it up and see what differences in circuit design there is between yours and mine. Once again thanks Paul, 73's de KC2UVN John Bellas
Thank You for your kind comment John!
John Bellas - I’m not sure if you have a schematic yet, but here’s one if you need it: www.vintage-radio.info/download.php?id=638
very enjoyable and i agree with Reb get some rest MR. Carlson cause we wan't more please
I particularly liked this episode for those wonderfully explained, concise, intimate knowledge tidbits that tend to never make it into the texts. Watching your vids, I feel like I'm becoming better armed when I tackle something.
~32:58 .. Who knew. I suppose (as you stated) with modern Si rectifiers the point is moot, but wouldn't small value snubber caps prevent this? Their absence presumably due to manufacturing to cost? For those who use their old tube gear as opposed to restore to shelf condition, curious as to what other measures might be taken - added - to improve on original design, the cost of modifying "one offs" for personal use rarely an issue.
as always for your videos, thumps up
Great video! I picked up a couple of Philbrick op amps after your last video, and was thinking about a power source. I got lucky and found a Philbrick R-100B +/-300V, 100mA supply. The tubes were missing, but I replaced them, and fired it up with a dim bulb tester in the input, and it works fine. The line reg is perfect
If you get a chance, post a small video displaying your work and the power supply. Thanks for sharing Tim!
Mr Carlson's Lab Sorry it took so long to reply. I was planning on doing a video, but I didn’t want to commit until I was sure I could accomplish the task. I’m putting the finishing touches on a “show-and-tell” video for the R-100B. I got a little carried away, so it’s a little over 40 minutes long, but I cover the manual and circuits briefly, and talk about some of the Philbrick literature I have. I hope to upload it tonight or tomorrow. Thanks for the suggestion.
Nice. I have an older version of this supply (PS-4; exact same circuit, different part number, just older styling on case). It works well. Daystrom would be the original branding on the tubes. Watch out for R7 -- there's almost 700V across that resistor! (The original 1Meg carbon comp resistor had badly drifted in mine, and I replaced it with 3x 330K resistors in series ... commonly available metal film resistors are rated for only 350V!)
Mr Carlson, you have really nice hands.
Ground lead to the chassis, bummer! I made a simular mistake in a Heathkit IG-102. Added a three prong cord in the name of safety and later realized I was shorting half the filiment suppy to ground. Ditched the three prong for a polarized cord and all was well. Good stuff Paul nice video.
Thanks Steve!
Good ol' Heathkit quality!
i was already looking up the rheostat when you started describing it xD sweet
they have models up to 1kw, 1.6kv 2.5k ohm 0.0 oh baby
Just because the circuit doesn't look complex don't assume a lot of thought didn't go into the design. The genius is in the elegance.
Nice overhaul, im sure it'll be a useful addition...Bit of an afterthought as you have already finished it now but assuming it was operating before you restored it it would have been nice to see a scope trace of the DC rail before and after you sorted the wiring out to get a visual idea of noise reduction through component / wiring placement.. An old timer I know just recently finished an 11 tube "all GT" MW/SW PP. The amount of experimentation he did with component and wiring placement was verging on OCD but it is one of the quietest sets i've ever heard, even at near full volume there is little to no percievable noise.
Excellent :)
It's interesting that Dave Jones just did a video on using similar pass elements in solid state supplies.