My homemade 40ton FORGING PRESS

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  • čas přidán 22. 08. 2024
  • Check out my Instagram: / karlmetalworks
    All about my homemade forging press.
    Awesome online calculator, to do the math of your hydraulic system: www.tss.trelle...

Komentáře • 255

  • @robbjohnson7072
    @robbjohnson7072 Před 3 lety +5

    you should not apologize for your English speaking skills. I live in the US, you speak better than some who live here.

  • @wyoblacksmithtools3097
    @wyoblacksmithtools3097 Před 5 lety +31

    There was a discussion earlier about the capacity of your press. According to my calculations, with two 4.5 inch cylinders at 3000 psi, your press is rated at 47.7 US tons. This assumes everything is working at their very best. I'm no expert, but this press is one of the finest builds I have ever seen. You are very talented. Thank you for sharing! Jerry

  • @torbjornahman
    @torbjornahman Před 5 lety +57

    Wow! A super nicely built machine! It's a beast. Squashing that square tubing was über cool !

    • @KarlMetalworks
      @KarlMetalworks  Před 5 lety +4

      Thanks Torbjörn, your channel is big inspiration for me. I heard you can also squash square tubing just like that on big powerhammer. Give it a go :)

    • @torbjornahman
      @torbjornahman Před 5 lety +3

      @@KarlMetalworks Thanks, I'll try that! :) :)

    • @DannnnH67
      @DannnnH67 Před 5 lety +3

      That was so cool to watch the tube fold on both axis like that.

    • @wellstone1897
      @wellstone1897 Před 5 lety +3

      I haven't hammered a nail in the lasts 10 year, but I can say that @Torbjörn Åhman is an isnpiration to me to change this. And it's going to be soon!!!

  • @donkauer6744
    @donkauer6744 Před 3 lety +5

    Finally, a video author that realizes his viewership is global and states both metric and sae measurements. Your english is fine. Never apologize for multi-language skills.
    Love your press. You put some details on that thing that most home built tools never have like the upper and lower stops etc. Keep up the good work.

  • @jamesspry3294
    @jamesspry3294 Před rokem +1

    That's the best set of dies I've seen on a press. And I love the full extend and retract protection! Never seen that anywhere else.
    Great work!

  • @PALM311
    @PALM311 Před 3 lety

    I just don't understand why people would give a video like this a thumbs down.
    The man did a beautiful job of building this thing and explaining it, and showing it and yet there's people out there that just can't seem to appreciate any of it.
    My theory is they either have no idea how to do this. They don't know what it is that they're looking at, or they have failed miserably at trying to do this! Great job!

  • @Derbittguy
    @Derbittguy Před 5 lety +8

    Definitely one of the most impressive press builds I've seen. be stealing a few of your ideas when I build mine.

  • @koorbloh
    @koorbloh Před 5 lety +49

    Why is it that the only people who say "Sorry about my English" speak better English than me? Also, NICE WORK. :D

    • @KarlMetalworks
      @KarlMetalworks  Před 5 lety +4

      I will take that compliment, thanks. I hope you are Harvard English language teacher or something :)

    • @koorbloh
      @koorbloh Před 5 lety +2

      @@KarlMetalworks Nope, just a native speaker.

    • @tobiasripper4124
      @tobiasripper4124 Před 4 lety

      mostly because when you have to use a language that isnt native to you, you put a whole lot more effort into it, since you know you need to be extra clear.

    • @RobbieHilton97
      @RobbieHilton97 Před 4 lety

      They have that book English

    • @mobitv4131
      @mobitv4131 Před 3 lety

      Sir very nice and usefull mechine good if it is possible please send the diagram illustrating with measurements (size) my mai I'd is. Prb8848@gmail.com . I will try it for my work thankyou

  • @waiakalulu3501
    @waiakalulu3501 Před 5 lety +7

    Easily one of the coolest hydraulic presses I've ever seen. I appreciate the attention to detail and the engineering. You overcame some challenges in an interesting and creative way. Best wishes in all your endeavors!

  • @gonzosoldier8179
    @gonzosoldier8179 Před 5 lety +5

    Great work. I'm hoping to build one one-day so people like you who share information are awesome. Thank you.

  • @daviddalmau8186
    @daviddalmau8186 Před 5 lety +5

    Hey bro your English is fine....I understood everything you said. You explained everything very well, and your design skills are dope!!! One of the nicest homebuilt presses I've ever seen. I definitely am going to use some of the features you designed into your press when I eventually have all the material collected to build mine :) Thanks for the vids...hopefully we will see many more from you in the future!

  • @repalmore
    @repalmore Před 5 lety +3

    Karl, do NOT apologize for your english. It's easier to understand than some Americans and some Brits and they were born to it. If your up rites, channel iron, were turned in instead of out, could you have used it to guide the ram? Maybe not, no way to get it out for service should you need to in the future. It's a thought. Great job. I'll keep in mind the multiple rams for mine. Happy squishing and squashing.

  • @LittleAussieRockets
    @LittleAussieRockets Před 25 dny

    That is a cool press 👍 I'm currently designing one myself and really appreciate you sharing your knowledge with us.

  • @jasonji1900
    @jasonji1900 Před 4 lety +5

    “I love the smell of hydraulic fluid in the morning. Smells like pressure”

  • @genesmith487
    @genesmith487 Před 5 lety +1

    Don't apologize for your English! You speak more clearly than some Americans. As someone who has only picked up scraps of other languages, I am totally impressed by your command of English. I've watched two of your videos and not had a moment when I had any difficultly understanding everything you said. Plus, your designs are brilliant!

    • @KarlMetalworks
      @KarlMetalworks  Před 5 lety

      Thank you. I hope I will get more fluent speaking, in the future. At this point, its like three takes to say one sentence. I got hours of footage where I stop in the middle of the sentence :)

    • @genesmith487
      @genesmith487 Před 5 lety

      @@KarlMetalworks May I ask where you are located?

    • @KarlMetalworks
      @KarlMetalworks  Před 5 lety

      @@genesmith487 Czech Republic / Europe

  • @firstlastname99
    @firstlastname99 Před 4 lety +2

    Fantastic! Very well thought out and executed. It was a real pleasure to have you show your very functional design. I gained some good information from this. Thanks for being generous in sharing your knowledge.

    • @KarlMetalworks
      @KarlMetalworks  Před 4 lety

      Thank you. Comments like yours are the reason to share the knowledge. Le me know, how your press turns out.

  • @StuffUCanMake
    @StuffUCanMake Před 5 lety +2

    This is a brilliant built. I like the changeable parts especially. You rock man!

  • @bob9341
    @bob9341 Před 3 lety +1

    Excellent build and Video. I like the points you made and will try to use them when i build my own press. Your English is most excellent sir :)

  • @scotty362100
    @scotty362100 Před 4 lety +2

    Best build on CZcams!!!

  • @NickBenik
    @NickBenik Před 3 lety +2

    Well made machine! Thank you for sharing. Your English is great. Slight accent but from what I remember not a single mistake. Greetings from Boston USA.

  • @sethbracken
    @sethbracken Před 5 lety +4

    Your version of the Apocalypse Now quote is great

  • @aussiemanlyman2138
    @aussiemanlyman2138 Před 5 lety +1

    Nice build, if I may suggest, I would make it so you can have it run automatic also. Have top and bottom travel limits set as you are planning to build them and it cycles from down and up over and over again. You will use it a lot for long pieces of steel to bring them down to size.
    Put a tape measure on the column too with a marker on the cross beam, that way you have a quick reference for setting the bottom limit.

  • @WireWeHere
    @WireWeHere Před 5 lety +4

    The "L" shaped stuff is called "angle iron". Thanks for sharing.

  • @WireWeHere
    @WireWeHere Před 5 lety +1

    Your English is great so don't feel pressured. The following is from a Canadian point of view of English, western Canadian to be more precise. Commonly the liquid used for machines like your press is referred to as hydraulic "fluid" so you had it right from where I'm listening. Oil is reserved for usage where lubricating or bearing load support is it's primary purpose. Brake liquid wet stuff gets the "fluid" designation too. English is full of rules to be broken and you'll constantly come across inconsistencies at an inconsistent rate. Nice press too.

  • @JonDingle
    @JonDingle Před 3 lety

    That is a great press. No need to apologise about your English young man. Top respect to you!

  • @johnnyandersson5622
    @johnnyandersson5622 Před 5 lety +1

    Building one right now and going to steal some of your solutions regarding the dies. Mine is inverted though and only 1700mm high. Thanks for sharing.

  • @johnwinchell1029
    @johnwinchell1029 Před 3 lety +1

    Outstanding design and performance. I award you A+!

  • @crazydougthewolf
    @crazydougthewolf Před 5 lety +2

    That is a brilliant design, well done!

  • @rebelyell1970
    @rebelyell1970 Před 5 lety +2

    Nicely done! Im planning to start my press soon, and will be using some of your designs. Thank you for sharing it!

  • @dn8129
    @dn8129 Před 5 lety +21

    The guy that disliked this probably can't make an ice cube.

    • @wellstone1897
      @wellstone1897 Před 5 lety

      We should raise a campaign to find out that guy before he suicide!

    • @unknownerror3568
      @unknownerror3568 Před 5 lety

      I actually disliked and I'm a part time blacksmith so I think I can make an ice cube

    • @Boilermaker-83
      @Boilermaker-83 Před 5 lety

      RANDOM RICH being a blacksmith you could burn an ice cube at best.

  • @danwerkman
    @danwerkman Před 2 lety

    First two cylinder I have seen.... really impressive

  • @chrisvaneeden3009
    @chrisvaneeden3009 Před 3 lety +2

    I have watched many videos on home built presses but yours is by far the best thought out and built of the lot. Well done. You should be very proud. If you make these plans available for saIe I will be the first one to purchase them.

    • @KarlMetalworks
      @KarlMetalworks  Před 3 lety

      Thanks. There are no plans, just a bunch of leftover material welded together.

  • @Leanderdw
    @Leanderdw Před 4 lety +2

    Great video Karl, thanks a lot. It's gonna help and inspire my own build. Thanx!

  • @tedtrevorrow7125
    @tedtrevorrow7125 Před 3 lety +1

    Press is beautiful, English is good, No sweat!!

  • @emeltea33
    @emeltea33 Před 5 lety +2

    Nice build, and so well thought out and presented.

  • @pauldisse1676
    @pauldisse1676 Před 5 lety +6

    You speak English better then most of my neighbors and they where born in the USA lol
    Oh and excellent job sir

  • @NathanNostaw
    @NathanNostaw Před 5 lety +2

    Thanks for sharing. Great design and your english is great. Very handy machine.

  • @Zortorond
    @Zortorond Před 5 lety +2

    This is really cool! Very impressive for the homemade machine! Nicely done!

  • @StuartBpPce
    @StuartBpPce Před 4 lety +2

    Wow! What a fantastic press, excellent design and implementation. I subscribed based on just this one video.

  • @fixxfixx
    @fixxfixx Před 5 lety +4

    Impressive build and equipment! Im on the verge of building one myself. I will def use yours a lot as reference. Thanks for sharing.. :)

  • @jeffbruce
    @jeffbruce Před 5 lety +4

    Well done! That is a great press.

  • @rohnerw
    @rohnerw Před 5 lety +1

    Excellent! Nicely done! Very well thought out! Well done! Very nice forging press! Your English is excellent! I had no problem understanding you at all!

  • @rosswiddison6699
    @rosswiddison6699 Před 5 lety +2

    fantastic mate, well explained and your english is fine, you should be proud of yourself.

  • @TranceFur
    @TranceFur Před 5 lety +1

    Those physical interlocks are really cool.

  • @michaelwood5519
    @michaelwood5519 Před 3 lety +1

    You did a fantastic job! Me and a friend are hoping to build one soon.

  • @truegritbulldog
    @truegritbulldog Před 5 lety +2

    SUPER WELL DONE!... This is super helpful and inspiring.

  • @americanpatriot2979
    @americanpatriot2979 Před 4 lety +1

    Very Awesome Build... & Your English is really good! Thanks for sharing this video. I'm subscribing.

  • @wellstone1897
    @wellstone1897 Před 5 lety +1

    Wow Sir, you've made a brillant job here, I'm astonished with its power!!!

  • @advancednutritioninc908
    @advancednutritioninc908 Před 4 lety +1

    Great Design! Beautiful Execution and Fabrication!! Very well thought out!! Best, more thorough build - covering all bases I have seen!! liked !! Subbed !!

  • @cannonrebel2512
    @cannonrebel2512 Před 2 lety +1

    That’s awesome man, and don’t apologize for your English, you have better English then some of us Oklahoma folks lol.
    Have you thought about wiring in limit switches? They are easy to install. Kinda like on my milling machine. I can kick my auto feed in and when it hits the limit switch it’ll kill the power to that direction but will allow you to auto feed in the other direction.
    Nice work. Love the design

    • @KarlMetalworks
      @KarlMetalworks  Před 2 lety

      Thanks. Electronic limit switches is probably much better way to go. But I am absolute rubbish when it comes to electronic and viring. I made mechanical ones, in other video. And it just does the job just fine for what I do.

  • @adamkilroe9840
    @adamkilroe9840 Před 2 lety

    Very very clear. Thank you. Wishing you all the best.

  • @rotironwerks
    @rotironwerks Před 5 lety +1

    Amazing Karl. Thank you for sharing. Your English is excellent.

  • @gmoar
    @gmoar Před 5 lety +2

    Superb stuff, you've put a lot of thought into that.

  • @chsm72
    @chsm72 Před 5 lety +4

    Nice job. I want one myself

  • @dirkvanesser2493
    @dirkvanesser2493 Před 4 lety +1

    Amazing build! Congrats!

  • @MARTINIG9
    @MARTINIG9 Před 5 lety +2

    very inovative design ,great !

  • @24allnightmike
    @24allnightmike Před 4 lety

    i love your design it's so quiet well made and versital , nice shop by the way. but GREAT JOB!!!!!

  • @theveteranfarmer6633
    @theveteranfarmer6633 Před 4 lety +1

    This is amazing! Tons of great ideas i can easily follow thx for posting!

  • @TimothySmithii
    @TimothySmithii Před 5 lety +3

    Weakness to overkill. Love your style dude.

  • @uptoproofingdisastersoluti7218

    Great build... how do you know the travel distance without breaking the punch and dies

  • @ols7416
    @ols7416 Před 3 lety +1

    Your design is by far one of the best designs that I have seen on CZcams I’ve looked at single piston presses and dual piston presses and yours it is the most non-complex design that I’ve come across this is truly a great press and I’ve watched your video probably about 10 maybe 15 times and I’m probably gonna keep watching it do you have plans that you can sell or maybe send to an email how much are you asking for the plans.

    • @KarlMetalworks
      @KarlMetalworks  Před 3 lety +3

      Thank you, There are no plan at all, i just welded stuff i had and designed it all on the go.

  • @zidtou4964
    @zidtou4964 Před 4 lety

    Thks lot for the detail. I plan to build one but with one piston.

  • @TwistedEngines
    @TwistedEngines Před 5 lety +1

    Well done mate . Well done

  • @michaelwood5519
    @michaelwood5519 Před 3 lety

    LOL Hydraulic fluid in the morning! "Apocolypse Now"

  • @johnnygoins7457
    @johnnygoins7457 Před 4 lety +1

    Awesome build bro.love the press

  • @user-ez6de7mp9f
    @user-ez6de7mp9f Před 2 lety

    Very good video! Very nice press. It’s very similar to the press I built for my blacksmith shop.

  • @eastin6868
    @eastin6868 Před 4 lety

    Amazing machine and your English is better then mine. I have broken American English. Proper English is over in Britian. Keep up the great work

  • @bw7057
    @bw7057 Před 5 lety +1

    Your English is perfect... You did a fabulous job 👍🏻😎

  • @jasongannon7676
    @jasongannon7676 Před 5 lety +1

    Well thought out 👍

  • @michaelwood5519
    @michaelwood5519 Před 3 lety +1

    Have you made plans for this press? I would be interested in some nice drawings as my friend is a machinist and he's well versed with hydraulics. We are looking for pictures, drawing and specs.

  • @winthial827
    @winthial827 Před 3 lety

    Wow, you are very smart in building it.

  • @mofowheh
    @mofowheh Před 5 lety +1

    Beautiful! Well done.

  • @ferguson20diesel49
    @ferguson20diesel49 Před 3 lety

    You can buy an automatic return chest valve. They sell them for log splitters. Push the handle up and the ram fully returns when it senses some pressure it stops. Google it

  • @jy6174
    @jy6174 Před 4 lety +1

    very nice Karl.
    please ntell us where you sourced the cylinders and hydraulic pump , I mainly need the specifications so I purchase the correct parts for my own press. Thank you

    • @KarlMetalworks
      @KarlMetalworks  Před 4 lety

      I got it from a local (Czech republic) craigslist. Its 7hp 3phase motor, it pumps about 30liters/second. And at about 220BAR max.

    • @jy6174
      @jy6174 Před 4 lety +1

      @@KarlMetalworks Thank you

  • @themeister1966
    @themeister1966 Před 5 lety +1

    Great press build, quick change die holders,
    large control lever with with foot control, tool stops up and down ,
    lots of great ideas , nice fabrication work. Your bench vise? , looks modified to open wider. Thanks for sharing the press build , keep up the good work.

    • @KarlMetalworks
      @KarlMetalworks  Před 5 lety

      Thank you. I believe that having strong press is just a half of the story. It is all the details and features that makes it good machine to work with. The bench vise is just stock, I think. Unfortunately there are no markings on it, so I cant compare it to the others of this type.

  • @sdm031
    @sdm031 Před 2 lety

    Your English is very good, but I really envy your press! Wow!

  • @dc85337
    @dc85337 Před 4 lety +1

    That "1st Press" of the square tubing is really a good shape! - Impossible to reproduce any other way.
    So the question remains, Is it better to power hammer or forge press a hunk of steel?
    They are so different in their upsetting - does it make a difference in the metallurgy?

  • @SmihammarNo
    @SmihammarNo Před 5 lety +1

    Well done! Love to build one myself.

  • @killerkane1957
    @killerkane1957 Před 4 lety

    Nice design! Excellent press!

  • @MrAnory
    @MrAnory Před 3 lety

    that is one gorgeous machine, i am planning to make one for myself but it wont be for in the near future.

  • @JustinTopp
    @JustinTopp Před 5 lety +2

    8:40. That’s one way to make kindling haha

  • @dwayneburbridge3283
    @dwayneburbridge3283 Před 2 měsíci

    Well done!

  • @cowboyyoga
    @cowboyyoga Před 10 měsíci

    Hi Karl ! Super press! And a super video! Are you open to doing some consulting if I take on building a press close to yours? It will be my second press to build, but first with a hydraulic pump. And heck... no need to apologize for your English. It's super! I wish my Russian was that good! ))) Every year it gets a bit better!

  • @MJ-wh1ny
    @MJ-wh1ny Před 4 lety +1

    Parádní kousek, pekna prace 👍 alespon skica jak takovy hydraulicky lis postavit by jste prosim nemel? Dekuji

  • @Temirchi_Elyor
    @Temirchi_Elyor Před 6 měsíci

    Zór 👍 menga sizni bu qurulmangiz juda yoqti.
    Sir bólmasa qancha mablağ kerak shundayni yasashga aytsangiz.🇺🇿 Elyor.

  • @MarshmallowVogt
    @MarshmallowVogt Před 2 lety

    wow awsome build i am really impressed

  • @IcarusX72
    @IcarusX72 Před 5 lety +1

    Bravo my friend!! Nice job!!

  • @GnarledSage
    @GnarledSage Před 6 měsíci

    Amazing!!
    How much did you spend on this? How much did it cost on average??
    How long did it take for you to make it??
    I’m surprised at how well it is made.

  • @TomofAllTrades
    @TomofAllTrades Před 5 lety

    Very nice build!

  • @hughlink3122
    @hughlink3122 Před 5 lety +1

    That is all that counts as long as you are hsppy, sometimes mine will get out of control because of its speed

    • @KarlMetalworks
      @KarlMetalworks  Před 5 lety

      Its easy to get distracted for a second, ans squash your workpiece to pancake :)

  • @jackazb2
    @jackazb2 Před 5 lety +2

    Do you have plans or blueprints a available anywhere. This is by far the best build I've seen and I'd like to start researching the nessasary skills to make withing the next year

    • @KarlMetalworks
      @KarlMetalworks  Před 5 lety +2

      Thanks. I didn't use any plans. Its all about a piston and pump you can get at then you go from there. You should also check local scrapyards to see if they have some nice beams for sale.

  • @hugoremark
    @hugoremark Před 5 lety +2

    Engineering seems spot on, very nice build and effective design. Your dies swapping demo was impressive. Do you use some kind of pressure balancer?

    • @KarlMetalworks
      @KarlMetalworks  Před 5 lety +1

      Thanks, no pressure balancer on the machine. Not sure what a pressure balancer do. So I think, I don't need it :)

    • @hugoremark
      @hugoremark Před 5 lety +1

      @@KarlMetalworks With multiple cylinders, you can use a pressure balancer to even the descent when your load is off center. But it makes sense for you not to use one in this configuration since your load is centered and your ram is well guided on both sides.
      Anyway, big thumbs up!

  • @cheehauteoh1504
    @cheehauteoh1504 Před 5 lety +2

    Hi Karl, your homemade forging press is awesome! Do you have a BOM that you could share regarding the components that you used to build this machine? I am interested to build one too if you could share some tips. Thanks!

    • @KarlMetalworks
      @KarlMetalworks  Před 5 lety

      Hi, thank you. Unfortunately there is no BOM to this press. I just used whatever I had lying around. I suggest checking your local scrap yard to see what steel is available there.

  • @tcarney57
    @tcarney57 Před 5 lety +2

    Super machine. I think I like how quietly it runs as much as anything else. Some of these presses are obnoxiously loud. How did you get yours so quiet?

    • @KarlMetalworks
      @KarlMetalworks  Před 5 lety +1

      This may break your heart, but I the audio is actually edited, so the viewers ears wont bleed. The pres is very noisy when started, when it heats up a little, it is just bearable without ear protection. But I use earplugs almost all day anyway. I wish It was quieter.

  • @knightbeauchamp
    @knightbeauchamp Před 5 lety +1

    Wow beautiful!

  • @BecksArmory
    @BecksArmory Před 5 lety +2

    Great press! Your English is great man! No worries. :) I wish I could speak a second language.

  • @moto-thug
    @moto-thug Před 5 lety +1

    Hi - Cool Build. I'm looking to build a forging press myself but know nothing about hydraulics. The Ram, the motor, the pump??? Do you know of any resources where I can find out the basic information sufficient for me to put a plan together??

    • @KarlMetalworks
      @KarlMetalworks  Před 5 lety +2

      There are some facebook groups focusing on building a forging presses. You are looking for some 5kw (7hp) motor with pump. That can pump 220BAR (3000psi) at about 30liters /minute. And piston with 150mm bore (6inch). Use this website to do the math: www.tss.trelleborg.com/apps/hydraulic_cylinder/ There is a guy repairing hydraulics in every bigger town in the world. So maybe find one in your area and start there.

  • @alisyaecha0083
    @alisyaecha0083 Před 3 lety

    Very smart ideas,nice machine

  • @user-be2zu7ld9e
    @user-be2zu7ld9e Před 5 lety

    nice job, well done! but what is left unclear for me - how upper part of the press is made (from what parts, what is the thikness of metal, how does cylinders attached to the frame etc.) Hope, you'll answer)

  • @miquelsegurabauza9395
    @miquelsegurabauza9395 Před 5 lety +4

    Good job!! I would like to make a forging press like yours, but I am very knowledgeable about hydraulic, could you tell me the components that you have used? thank you!