Pulse Tube Cryocooler - Part 1
Vložit
- čas přidán 6. 12. 2022
- In this video i expand on the resonant linear motor from my previous video and use it to drive a linear compressor for a pulse-tube refrigerator. A pulse tube refrigerator is used to reach cryogenic temperatures, with some going into the sub-kelvin temperature range. These are typically used in labs for scientific experiments that require extreme low temperatures, or for sensors on sattelites/spacecraft, like the optics on the James Webb Space Telescope.
From a thermodynamic standpoint, a pulse tube cryocooler is effectively the same as a Stirling or Gifford-McMahon (GM) cooling cycle, but it replaces the displacer (or expander piston in the case of an alpha-stirling) with a gas piston. With careful tuning of a needle valve, inertance tube (gas momentum tube), and buffer volume, the phase of the gas piston's motion is shifted from the pressure oscillations of the compressor (by ~60-90 degrees), allowing heat pumping to occur out of the cold end. The major advantage of this device is that it eliminates moving parts from the cold end, which would be the displacer piston in the case of a Stirling or GM cooling cycle.
While i did manage to create a working linear compressor with a tuned dynamic balancer to create pressure oscillations, the linear motor didn't seem to have enough force to create a reasonably large compression ratio, and i only managed to produce a minor temperature difference. However, actuating the piston by hand, i was able to produce a temperature drop of around 4C.
Pulse tubes are also extremely dependent on the tuning of the needle valve, inertance tube, and buffer volume, which act like an electrical RLC circuit to create a specific phase shift at a specific frequency. The pneumatic tuning in this video was far from optimal.
In the next part of this series, i'll be replacing the linear compressor with a rotary compressor that I plan to build with an air cylinder driven by a geared down brushless motor from an RC plane. I'll also be focusing heavily on tuning the inertance tube / buffer volume, and optimizing heat exchangers to remove energy from the system even at small temperature differentials.
Previous video on building a linear motor:
• Electro-Mechanical Res...
If you want to understand the basics of different cryocooler types, these articles are helpful:
www2.jpl.nasa.gov/adv_tech/co...
www2.jpl.nasa.gov/adv_tech/co...
This is a helpful overview of how different pulse tube configurations work:
large.stanford.edu/courses/200...
This paper explains more about the math in computing resistance/inertance/compliance and phase shift:
trc.nist.gov/cryogenics/Paper...
Another resource i found tremendously useful was cryocooler.org/. Under "Past Proceedings - Volumes 14 to 20" you can select a volume and under "Table of Contents" there's dozens of research papers on Stirling/GM/Pulse Tube cryocooler development.
STL Files (these are for the linear compressor with the TPU bellows piston):
www.thingiverse.com/thing:568...
Music Used:
Heatley Bros - Sunset Beach
Kevin MacLeod - George Street Shuffle
Kevin MacLeod - Lobby Time
BTW, "Sub-kelvin" isn't referring to below absolute zero (which is impossible), it refers to temperatures that are between 0 - 0.9999..... kelvin
Something to consider is that even fully filled 3D printed parts can leak air. You may want to go onto your compressor parts and cover them in some form of sealant. To test this take one of your 3D printed parts and make like a box with a clear side and then put it in water at a certain depth if it starts to leak then you've got leaky prints.
I recommend silicon and epoxy
Hmms so you mean a 1 is a singular value and thusly could be dropped entirely resulting in sub-kelvin?
Just for completeness sake: negative absolute temperatures i.e. temperatures "below" 0K are in fact possible but these are incredibly energetic systems and can only be achieved under very specific circumstances.
A fun rabbithole to go down nonetheless if this interests you.
yeah i was curious about this - whoever came up with the term "sub-kelvin" gets a pass on using counter-intuitive language bc it sounds cool as hell
@@horrorhotel1999 Can you link something to read more about this? I'm really interested.
People have been doing this kind of thing in their garages for decades (popular mechanics had a legitimate set of plans for a build it at home electron microscope back in the day) but youtube has enabled unprecedented levels of sharing for which I am eternally grateful.
if this contraption could talk, i think its 1st word would be "giggity"
lmfao
The only joke like this here, everyone else (including me) is a fuckin nerd. Go science.
HahahHa😂
definitely haha 😂
this could be developed further to become the most popular toy for M and F
WTF!😂
This is that STEM education we always wanted. Ties in so many field together. Makes me want to rise up to your level. Thank you so much good sir wherever you are
I recognized the Stirling cycle, the adiabatic etc. etc. from my HS physics course. It took me weeks to get my head around it, and this video probably would do it in, well, 18 minutes :D
bling bling, that stem a char lmao! He wants us to believe that he is building a pulse tube cryocooler, but what he is really doing is solving that huge problem, the problem of a dead lighter. lmao
This is absolutely fascinating. This video far exceed my expectations. Your explanations and graphics made the concept really clear.
And the audio quality is great even monotone. The script isn't amzzing but not terrible, the odd breakand deceny story line.
After 30 seconds of watching I was subscribed
Great stuff
it's cool
Thanks for saying this; saved my thinking out the same :D -Good work
Hey I actually just started at a company that makes Gifford McMahon coolers! I think you understand this a lot better than I do, but if you have any questions, I am surrounded by experts on the topic and would be happy to ask them for you. Keep up the good work!
Good luck with your goals! I have big 0.7W 4K cooler from MRI machine, but only 1kW He compressor. Question to answer would be if there is any chance to make big cooler functional with much smaller compressor, given that I can accept much lower heat lift capacity, but keep low temperature at very light load.
@@xDevscom_EE It is possible to use a smaller compressor with a larger cooler, but the cooling capacity of the system will be reduced, meaning that it will take longer to cool down and will not be able to handle as much heat. The ability to maintain a low temperature at light loads will depend on the specific requirements of your cooling application and the thermal properties of the materials being cooled.
@@GudLawdHammercylonger cooldown time is expected, as well as limited capacity. It is just temperature that I am after. I haven't find any research papers or reports yet showing performance limits of such system, with large (>0.5W @ 4K, like PT407) head used with small compressor (1-2kW power in) and concerned if heat loss and mass flow required for large head make this unworkable. I guess I should just try to run it and see what happens...
The theory and the scientific facts behind the mechanism are well explained. You started with a great design and you iterated it to better forms by using feedbacks and new ideas. The balance between the theory and the building process is right on the optimal point.
I already knew something about ultrasonic cooling/heating but the concepts in your video (vibration cancelling/phase shifting etc) are really new for me and there are really cool concepts.
And there will be a really cool end result which you can use it for doing real science. I mean, liquidifying the nitrogen is a real deal.
So, in conclusion, i really appreciate your work. This project and the presentaion are beyond my expectation from internet. I honestly wanted to thank you.
most importantly, you didn't give up! as Edison once said "you didn't fail a bunch of times - you successfully found a bunch of ways that didn't work!"
That’s really cool, several years ago I saw a clip on TV that was highlighting a refrigeration system that didn’t use refrigerant running freezers in an ice cream shop - it must have been related to this design because it used very powerful speakers enclosed in a tube that was able to pump heat, didn’t give much detail but I remember being quite inspired by the innovation.
- Accoustic refrigeration -
air is the refrigerant.
Really neat, and props to you for posting the project and all that, even if it wasn’t 100% successful. Even though it may not get all those views and whatnot, documenting the full development process and all that failures/things learned along the way is important and neat!
Absolutely awesome. I looked into these coolers a bit and am intrigued to build one. Looking forward to part 2!
I don't think I've subbed anything as hard as I just have right now. Incredible work!
Best explanation of the Stirling cycle I've seen anywhere.
This is so cool! 🥶
Never heard of these devices before and still trying to wrap my head around it. Thanks for the explanations, looking forward to many more parts!
This is impressive. Great work. The balancer is genius.
This is the greatest home-engineering thermodynamics related video I've ever seen!
Your videos make my day! Thank you for providing us with this quality engineering content
It was fun to see your linear motor's, the mass dumper's and camera shutter's speeds all sync up.
Very cool. Was interesting to see the device translating across the desk. Reminded me of a space propulsion concept which inchworms it's way through space by shoving a mass forward, and then the rest of the ship moves forward. Frankly, I didn't thing that could work, until I saw your cooling device moving along.
Fascinating video! I just finished a circuit theory course in college so i absolutely love the comparisons of the various parts to electric components. Helped me understand so much more how everything worked.
if only these tools were available when I was in grad school! Your engineering/thermodynamics skills are amazing! Thanks for sharing this. Doug
The lack of snicker shame in this video is upsetting.
Great video and interesting project. Can't wait to see more and be shamed for it.
Absolutely brilliant work! Well done! Relating cooler parts to inductors, resistors, and capacitors is interesting.
One of the most amazing and informative video in the history of the CZcams. Please continue!!
I was telling a colleague yesterday how I'd always wanted to build a cryocooler so super happy to see this project. Subscribed. Fascinating. Hot is easy, cold is such an unexplored world. Inspiring.
It has been a long while since I saw and deeply enjoyed a video last time. Man, you take me all the way back to school. I like it a lot.
I understand hardly anything, but I love it ❤
Really good description of the principle of cryo cooler. I liked the practicals ❤
This video really excited me, I’ve been looking for a used cryocooler for ages but they’re not easy to find cheaply in Australia. You’ve given me hope that they may actually be able to be built by amateurs !
I just discovered you today and I'd enjoy using one or two of the items you've made. I have an idea that might be beneficial for not only us but the world as a whole.
I knew something like this had to be coming when you mentioned the vibration stabilizers. Cold finger FTW
Channels like this is why the average youtube session lasts many hours....bravo you got my subscription :)
Great project and awesome presentation, more intuitive than my thermodynamics professor at university!
Hopped on youtube to take a quick break from studying for my Thermodynamics class and ended up clicking on this video lol... Feel like I am still studying, but enjoyed it immensely more. Thanks!
my wife left me after making one of these she said she doesn't need me anymore, thanks bro!
Very cool project! If I could make a suggestion or two: that resonant balancer is neat but super lossy. It'll be sapping a lot of your energy. The simplest and least interesting solution is to bolt the entire device to a heavy metal base, but there are also better and more interesting solutions. You could swap your moving mass with your static mass - a fixed magnet and moving coil (essentially a voice coil) using aluminium wire wound on a former would be much lower mass. Or you could use two motors diametrically opposed and in phase to cancel out the vibration - you'd need to match their resonant frequencies. Finally you could use two motors 180° out of phase and a manifold to couple the gas - the same resonant frequency matching would apply but note that some torsional forces be present somewhere between the two motors causing some vibration. I hope this was helpful in some way and can 't wait to see where this little project goes!
I'm watching all your videos rn. This is so great.
Really nice projects ! Thank you for your hard work and dedication !
Brilliant video especially with the electronic analogies
This is what youtube is all about. Super smart people making stuff that they find extremely interesting. this is some Newton and Einstein stuff right here. never stopping for obstacles
I can't wait for part 2. Fascinating!
It's funny how with enough insight and ingenuity, even things like cryocoolers or EM resonant oscillators can be built using 3D printed parts and hobby-grade electronics. Is it as effective as something like a professional cryocooler - probably not, but the fact that it could be close with enough time and tuning is amazing to see. Gonna have to keep my eye on this project!
Such a great and interesting video! I can't wait to see your next version!
This is a superb work of engineering, your work is inspiring
Most interesting youtube video I've seen in a very long time. A separate compressor with valves to create the oscillations also makes it easy to get rid of the initial compression heat.
Correct me if I'm wrong, but I think just adiabatic expansion from 0.9 MPa which a cheap off the shelf garage compressor can produce, and room temperature to 0.1 MPa takes you well over halfway from room temp to boiling point of nitrogen at 0.1 MPa, in temperature, obviously the easiest part, but still...
On that note, if the goal is just to produce liquid nitrogen, compressors able to produce 30 MPa are available for a few hundred dollars, adiabatic expansion from there, and room temperature, would get you below the boiling point of nitrogen at 0.1 MPa if it weren't for the energy released from the oxygen condensation. So you would have to use the low temperature released air to pre-cool the compressed air, but then you should be able to get liquid nitrogen relatively easy.
Using "pure" nitrogen would make things easier, regardless of which technique you use. Just to be able to get nitrogen to condensate from air you have to remove a lot of heat released by the oxygen condensation, and that removal has to happen at just a little higher temperature than you need to get the nitrogen to condensate. I wonder if it is even realistic to get significant amount of nitrogen to condensate with a diy oscillating cooler using air without using separate compressor and high pressure air from which the compression heat has been dissipated because the condensation and vaporization of the oxygen takes up a lot of the potential change without changing temperature. Both heat and volume.
All this assuming I haven't got something completely wrong, or missed something important. I'm not trying to explain basic physics here, just some of my thoughts about some aspects, that might be relevant, or not.
And, my suggested "shortcut" using a scuba tank type compressor and pre-cooling the compressed air with the expansion assumes that the only important goal was to create liquid nitrogen, and not also using some specific technology.
This is so cool! I have always wanted to build a LN generator. I'm glad I found this channel
First time watching and wow.. I am just so impressed. Everything was explained fully including the math behind it and your thought processes are fun to follow. Keep up the good work!
i never eim amazed
Simply amazed by how incredible your work already is and the explanations that are actually understandable !
Thank you for the parallel circuit explanations. I have been thinking about materials science this way for years and no one seems to get it. The universe is electric. Everything is a circuit. This also explained how part of my fusion reactor design works, through absorption.
you're content is great glad I found this ill be following from now on. PS- I appreciate you reducing the noise of the motor in post - I think most headphone user's would agree
So glad I found this channel.
Great effort on this attempt, you are really making me feel like I need to use my 3d printer more.
So I used to work in a thin passive component fab and we used cryopumps on almost everything that didn't involve Silane(a super scary gas). A cryopump is just a cryocooler with basically a heat sink on the cold end that gas would freeze to and pump out the cavity. I think we had around 30 cryopumps and would re-build a couple a year. They were all of the Stirling style where the regenerator was stacked mesh in the displacer. They all had large compressors and used a valve cycle style setup.
Typically our pumps would run somewhere around 8-12 Kelvins(when they were at running well).
Once I got to look inside one when it running and had the baffles off; the frozen gas on the carbon heat sink looked just like water frost might look even though it was just frozen air at 10s of Kelvins.
Never knew about the blowtorch trick. That is very useful.
Amazing! Looking forward to your next video.
Fascinating, and informative. Enjoyed the background music too👍😀
Loved the video! Looking forward to part 2!
Instant sub. This is really cool and I'm excited to see where it goes. Really well put together video with lots of great detailed explanations
Super cool videos, very well explained. Working my way through your videos, time & effort put into these subjects is incredible. Awsome. 10/10. 👍
Interesting is an understatement. Keep going friend. Thank you for educating us.
I found this massively interesting. Subbed and now watching your backlog of videos. 👍👍
Cant wait to see continuation of this project!
This is extremely ambitious. But if you can get it work it will be by far one of the coolest projects I've ever seen (pun intended)
What a great video! Thank you for sharing your failures too!!!
I got an old commercial pulse tube cryocooler I got from a recycling center in california. Had to vacuum bake and refill it before it worked again.
It works on 28-30bars of >99.999% pure Helium
Wow, really! I just shared this with Robert Murray Smith from TNT. You deserve a lot of audience.
Wow...this was my first time seeing some of this...thank you for a new topic of interest to dive into. Got my like and subscribe. Thank you and looking forward to more of this device.
Woaaa !! So HAPPY that some diy starts to work around and share it ! Maybe one day we could retrofit our fridge compressors to produce cold (and hot water ?) for less energy ? Or working even withe only sun's heat !?
very pumped to see the next iteration
WOW! Give an engineer a 3d printer and see what he does with it!!1 What? No useless boaty prints! I loved learning about this design from this video.
What an amazing project!
Amazing project! Thankyou for sharing! 🙏
Excellent visuals, thanks!
I have no idea what's going on, but I am here for it!
We love you Mr. Pirate. Godspeed
Good video. I have had to rebuild quite a few of these. Including on Bluefors DR like you showed.
Love your projects and hope to try some of them in my own shop. :)
very good job! Don't give up!, The linear motor that you made has a good potencial, keep working on the others parts.
Wow that's such a cool concept. If it could be perfected and scaled higher it could essentially be used as an air conditioner without needing to deal with refrigerants or needing a license.
I built a pulse tube cooler around 12-15 years ago that was based around a air compresor block that i mounted the pulse tube setup on top of, for the inertance tube i used a capillary tube from some thermostat and a starting fluid spray can as the buffer tank. For the regenerator i used steel stove scrubbers shoved into plastic electrical conduit, and the cold end i fashioned out of a piece of copper heatsink.
The whole setup was ran by a three phase motor and a VFD and it worked surprisingly well for something i just randomly threw together having had zero calculations done, it got cold enough to completely frost up the cold end and block off the regenerator with a plug of frost/ice in just 10-15 minutes. I may still have a video of it somewhere.
I'd be interested to see that. There's very few videos on the internet of anything other than commercial models
Very interesting. Excellent video. More please more.
I've always wanted to build a cryo cooler, just for fun. You take this up a notch! Coolest thing I've ever seen. Subscribed! Can't wait to see if you find a way to build your own cooler. Also liked that you did research on different forms of cryocoolers. Wich one of these are the quietest?
Great explanation! Learned a lot, thanks!
Not only interessting .. fascinating great vid 👐
holy shit... I REALLY hope you make regular stirling engines as well, about to check out all your videos :D
Cant wait, very interested! keep up the good work.
vary neat, cant wait for part 2.
Such a interesting project and a great video!
Super cool. Excited to follow this
What a great video series, I will stick to it6
I'm a moron, but this was a great video because it actually improved my understanding of things even though those things are still way over my head. The video is also very well produced. Your choice of music bedding did not interfere with your words and you set the volume of it almost perfectly. Your images were clear and stable. If I was a professor I would give you an A+.
be Free
🏃🍎,?🪤🎯🔥
nice project may come in handy one day downloaded and preserved
Might have wrapped your piston head in copper foil tape. Like the copper shims they use in sputter chambers but cheep and easy much like me. Might also pre-charge the chamber with steam, create quick and dirty light vacuum without using a pump lowering the internal pressure giving the pump an easier time. Also gives the volume a good thermal capacitor. Some other gasses would be better in a production version but I'm sure you know that. Really nifty project love that you show your work thanks!
thank you so much for the video, it is really amazing.
A possible solution would be to use the Stirling cycle cooler to pre-cool the gas before it enters the pulse tube, which can provide additional cooling. Alternatively, the pulse tube can be used to cool down the Stirling engine itself, which can help to increase its efficiency. However, this would require careful sizing and design to ensure that the two systems can work together seamlessly.
I am waiting for PART 2. that is very interesting video
Finally! Just the video I needed!
Very good explained. Fantastic. Thanks you
I'll be waiting patiently for part 2! There's a CZcamsr called Blade Atilla that works with a lot of the same equipment to make some pretty cool resonant tubes. I know the length of tubing and placement of the regenerator can be a bit fiddly.
you still alone,dont 👁️
IMHO - The biggest thing most people take for granted in life is our ability to control and manipulate heat and cold exchange. If we can learn how to heat and cool things more productively with less energy requirements for our homes - that imho would be the next great tech step. Imagine all our AC units being replaced by more efficient coolers. Whoever does that will be the next big money maker. Just make sure you get those patents covered :) Who said re-inventing the wheel is a bad thing? I look forward and will keep a very focused eye on your work. Thanks for the uploads.
Really interesting! Thanks for sharing.
Awesome video, great device.