Vibration Analysis for beginners 1 (Predictive Maintenance and vibration explanation. How it works?)
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- čas přidán 11. 07. 2024
- adash.com/
In this video we simply explain what Vibration Diagnostics or Vibration Analysis is, how it works and what is good for.
You've probably heard these terms before: Predictive Maintenance, Machine Condition Monitoring and also Vibration Analysis - What are these terms?
Vibration analysis is a major part of condition monitoring programs. Vibration Analysis tools are here to help us to predict machine failures. When condition monitoring is applied and the machines are chacked regularly, machine faults can be discovered at en early stage and appropriate action can be taken. By doing so you can avoid replacing parts which are still in good condition.
Running machines generate vibrations, which contain a lot of information about their condition. A vibration meter or analyzer is used to measure this vibration. The sensor needs to be mounted on an appropriate point on the machine (e.g. bearing housing). The instrument measures the vibration signal, tells you the severity of the vibrations and also possible machine faults. The most frequent faults are bearings faults, unbalance, misalignment and looseness.
Predictive maintenance -the machine should be repaired when it is really needed. The right moment is when failure is near - or in other words when the fault starts affecting the machine, but it is still safe to keep the machine running until the time for repair suits the company best (for example during a planned downtime). And predictive maintenance can recognize this moment.
To 'see' a motor’s vibrations we’ve got some excellent helpers today: an acceleration sensor and vibration meter or analyzer.
While performing Vibration Diagnostics we want to distinguish two important things which we get from the signal: overall machine condition and bearing condition, (as each of them is diagnosed from different parts of the vibration signal.)
Vibration Diagnostics is more sophisticated of course and later on you will find out that you need to separate more vibration sources which are generated by a running machine (for example loose foundation bolts, unbalance, misalignment, fan blade faults, gear mesh faults and many more.) But for now, let's just talk about those two basic things for an easier explanation.
Machine Condition Monitoring - there are more methods for evaluating a machine's condition and its faults. Besides Vibration Diagnostics you may have heard about Ultrasonic detection, Thermography, or others Non-destructive Testing. All these methods are part of Machine Condition Monitoring. Each method has its pros and cons; it is up to your maintenance program which methods you select (or combine them) and which methods are the best for your particular machines. However, during the last few decades it has been found and proven that Vibration Diagnostics is the most efficient and reliable method for most rotating machinery.
00:00 - 01:53 Introduction to Vibration Analysis
01:53 - 05:40 What is Predictive Maintenance
05:40 - 08:08 Vibration Analysis principle
08:08 - 09:10 What is Machine Condition Monitoring - Věda a technologie
This is very good step by step beginners tutorial, thanx
This video made my day. I learned many things
Best explanation I have ever seen
Thanks for clear explanation !!!
We are very please by all these comments. Good to know that our videos are worth to make. Big thanks to all supporters!
88887x⁰'
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I just found your page. You have a new subscriber. This video was excellent!
the best video I found ,very professional.
Nice and informative video
Thanks for sharing.
Great video
Nice explanation
Thanks for sharing
Fantastic video and primer! Thank you for making it!
If you don't mind, what is the source of the claim that "In the last few years, vibration monitoring has been proven as the most efficient and effective method of condition monitoring."?
The source of this claim is simply practice. Adding of ultrasound measurement, thermal imaging, tribology will surely improve the whole predictive maintenance program.
What is the Limit or allowable in/sec vibration for electric motors?thanks
See ISO 10816-3 standards. Or Adash limits which are in Vibrio M manual on page 30: adash.com/documents/A4900/Adash-A4900-Vibrio-manual.pdf
THE WHOLE VIDEO WAS VERY INFORMATIVE. BUT GUYS DONT CLICK ON 8:53
Oops, sorry :-)
Is it possible to convert vibration mmsec2 to noise db ? Thanks in advance 🙏🏽
You can convert anything to dB, it is a relative / reference unit on a logarithmic scale.
Amazing lectures
We are so happy to read such a comments. Thank you and stay tuned !
Vibration can cause the engineer pant to drop @8:54
Hahahahaha
thanks x300000
2/12/2021
8x indicated
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