Cold Wire Feed TIG Welding
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- čas přidán 2. 07. 2020
- We paired up our Everlast PowerTIG 210 EXT with an Abicor Binzel Cold Wire Feed TIG system and a Bug-O track system. We're going to show you how we swapped the amphenol plug to match the Everlast Power TIG 210EXT and how we built a separate gas line. After we get it a ll setup we run some different beads. First we start out with straight amperage and straight wire feed. Then we pulse the amps with a straight wire feed and finally we try to match the pulse on the wire feed to watch the pulse on the amps.
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I use to run a dabber tig machine for doing repairs on aircraft air seals parts for an aerospace company. Very nice!
Nice job man! The arc footage is incredible! Very clear.
We're using a Xiris Weld Camera
No need to rob the plug from an Everlast torch, if you search for CB microphone plugs in E bay or Amazon you will find those plugs in many pin configurations,just find six pins ones. They go from two to eight pins. And are very cheap costing just a dollar or two.
Glad you’re doing this cause I’ve got this exact welder and you’ve done all the hard stuff!
Great video ! I really enjoyed watching that thing weld. I used to run a tig welder like that making sink bowls for restaurant equipment.
Thanks for watching
I love this channel so much. What I learn here, I can't be grateful enough. I just can't.
I felt like Jesse from fast and furious was narrating this lol. Badass setup 👍
30yrs ago I remember using 3 phase machines like this to weld whole 1" thick plates to make giant pieces for ship building, nice video.
Would've liked to see that. Thanks for watching.
sub arc
Your projects are awesome,as always!)
Thinking outside the box! I like it. Oh, and nice work CameraGuy.
Thanks for watching
Very interesting ..... I am in the middle of making a cold wire feed from scratch and looking at features on industrial machines . I see some machines can sense the welding current pulses and use that to trigger the wire feeder drive :-). So no messing about trying to sync feeder and Tig pulses. Sadly syncing by hand will never be an easy option.....It was great to see the CLASS arc shots and this will help me alot.Thanks from Ballynahinch
Thanks for watching weld.com
@@mancubwelder7924 THANK YOU
In Europe already exist this idea :D
Nice work Mancub!
MIG + TIG AMAZING !!!
Great welding footage Mancub!
Thanks Dudley. Thanks for watching Weld.com. Stay healthy and safe
The end of the good welders
Soo. You created a Mig pulse welder. Well done!
wow.. definitely learned some stuff today!
I have the R-Tech version of the 260 amp welder, it's a pretty nice welder but a little costly, but I love it still
Quite captivating.
I am impressed, all this guy's saying stuff it's cause their not having fun welding, Welding is life, great vedio
How long you been welding
Friggin cool project !!!!!
Thank you TechGuy. Thanks for watching Weld.com. Stay healthy and be safe
Another great vid!!
Changing tools for working better❤
Great idea!
Awesome bro.. I used this method. Thanxs for good video.
Glad to see your welding skills are better than your soldering :)
Great vid, have learnt lots on Weld tube keep up the good work...much love from zim 🇿🇼
This is weld.com not weld tube lol
@@FriedEggsandJellyfish Hey, we love the guys from Weldtube too
@@Welddotcom no doubt brother 👍
My bad I got it mixed up but yeah great stuff all the way
I do cold feed welding with my TIG almost every day at my job. I use a Miller TIG and the MIG wire feeder from my Miller MiG welder for the cold wire feed. I disconnect the power to the MiG gun when cold feeding and I have to run it very slow for what I do. Like 0.5 speed on the dial. I do it all by hand, TIG in right hand Tweco MiG gun in my left.
Too rad dude!
Good job friend
Nice camera angles!
Great video dude
Thanks for watching brother
Very interesting video
I absolutely love "first thing first thing" LOL Adorable! I like the "opening" of the drawer shots as well. ;-) It keeps me coming back! LOL
0:00-0:04 Who knew they made reciprocating weld wire!! Amazing!! ;-)
I love this video. I got zero use for this. but the arc shots, nerd shit, macgyver rigging, and filming and explanation in general made a great watch.
super się ciebie ogląda pozdrawiam ;)
good welding machine, so that it can simplify the welding process
Awesome you will find the sweet spot ...just a couple more tweeks .
SO close. We'll get tit there
This very great
For whatever it's worth, I have been told to aim the wire to the edge of the puddle and possibly even sliding it in along the "cold" metal. If you do drops, you would need to pulse the wire in sync with the arc pulsing. A little shorter arc would reduce the voltage, power (heating) and puddle width. At the same time it should become easier to stop the drop forming. All this is hearsay, but has so far seemed to make sense to me.
Arc machines inc in California has this already. It’s not cheap. You can use it for orbital heads or on a track system. I used a wire feed orbital head back in 2007.
The next step Orbital 👏
Good job mancub
Thanks Randy. Thanks for watching weld.com. Take it easy
I could use that on my rollout wheel for pipe right there wow.
I have a Tip Tig i use at work all the time hooked up to a miller dynasty.. it’s an amazing set up saves a lot of time and runs beautiful beads.. what’s different about the Tip Tig it has a hot wire and the wire Reciprocates it mimics dipping the wire in the puddle.
Muy buena imagen del arco de plasma gracias.
My man soldering on top of the manual lol.
Very good! ...
turn the torch 120º / 135º in relation to the wire will improve even more :-)
Hey! I'm new here and I love these kind of videos, I enjoyed this one a lot.
Also, I hope you're doing just fine because by the way you're talking it felt like you are going to pass out. ✌️
First time viewer. Your voice sounds like Jesse's on the fast and furious.
The guy weldering in the video has really steady hand and superb hand eye coordination
It's a machine
@@armenvegas oh ic :(
Consider bringing in a nerd to help you out. Your camera work is sufficient for a computer vision system. It could see the thing you were calling out in real time and it could make the adjustments in real time. Of course the computer would need to be able to change the gas flow, the welder settings, the tip height and travel speed, as well as adjust the wire feed and angle. I might have left a few things out, and it's not really difficult to do those things. An infrared camera would give you complete control your heat as well.
put 5 deg lead angle in your torch head and change your entry angle on your wire to a little more of a steeper entry and have it come into the front of the puddle. this will alleviate having to increase your wire speed and reduce wire drip.
extraordinary👍👍
Here’s a soldering trick. Load the solder onto your wires before trying to solder them together.
Agree, called tinning. Soldering isn't hard but there is a right way.
True. This soldering was horrible.
First he should remove a oxides by knife, then put a flux, little bit solder for both wires and finally join together.
@@kdstechnika The solder wire contains flux, if the wires are clean then no strict need for adding flux. If the wires are not decades old, probably won't need sanding or scraping either. The ones in the video seem clean. Just tin the ends, both, then solder them together. Alwas add new solder while soldering, do not just reflow the material already there. Do not add excess solder in the tinning step that makes balls on the wire, just enough to cover the strands, so you can add much more while soldering together.
The reason for needing fresh solder is that the flux already burnt out during tinning, and does not prevent oxidation any more. Reflowing will make a porous and weak joint. Adding fresh solder into the pool prevents oxidation and makes a shiny joint. Think it as shielding gas. Do not elongate the process because the same happens. When both metals reached the working temperature and the solder is molten and seems flown around them, stop feeding the solder then abruptly remove heating. And keep the pieces from moving until it is solid, of course.
I can solder everything to everything, but of course suck at welding. 😉
Awesome
Good job, you made a mig welder with more steps.
@weld.com lookup "lineman's splice". It's a much more secure way to solder those wires together. It's also the same general method that NASA approved for splicing wires in space flight.
Nobody in their right mind splices that’s way
Nice lovely
Hi, great video and very educational. Two questions though. What type of mig wire you used, Flux Core or Solid. And what size if Mig wire is that.
Can you do the same by holding the TIG torch in one hand and holding the MIG torch (without ground) in you other hand?
Looking a little disheveled there. You been working?
LOL. Keep up the work up buddy!
You are having issues because the wire is not retracting from the weld pool so that’s why you’re getting the bubble effect. The actual machines designed for this purpose feed and retract the wire. Some pulse feed the wire you could modify the roller to obtain that effect.
You can use 6 pole XLR connectors, they are cheaper and robust. 👍
Looks Good, Too bad, it was not around when I was doing repairs and fabrication tig welds for Naval Aviation and ground support equipment repairs. We used the good old manual Miller and Lincon welding outfits, the square wave had just come on the scene and we thought it was the equivalent of driving and automatic versus a Stick. Lol
Needed add push-pull function
Cool
Maybe a hose clamp instead or twisting wire for a seal on that gas line
It looked like soldering was more difficult than welding ;)
You know it’ll help a lot if you had a work bench that doesn’t have holes in it. You’ll lose less screws that way.
That's cool, Automated tig. This means my tungsten grinder won't get any use !!!😆😆😆
His still got it dirty though. I was wondering why he didnt raise it up a little at the end.
Man i do tip-tig and trust me you'll be grinding your tungsten more often)))
And your main hand will get stronger, and your GF will be like "what you do for a livin' again?"
Theirs a kind of welding call cladding that uses the same method as this.
Didnt know that.Thats cool. Thank you for watching weld.com. Stay healthy and safe
i used to do cladding. 18 ga stainless steel over 2" mild steel core for large plate heat exchangers.. laser cut sheetmetal is bent to fit tightly over the core. it can be done by hand, without any automatic wirefeed.
A pulse arc spray transfer mig would be more efficient and faster I think. It is like reinventing the wheel.
Need to angle the torch back a bit not just straight down this allows the metal moving forward to heat up.
GOOD! I FROM VIENAM..
Я в tig сварке полный 0. Но электрод грязный. С наростами. Результат может быть лучше будет если его наточить и отшлифовать?
Нормальный электрод, это они так обгорают после долгого использования. Сопли не висят, норм.
My man is working hard to put himself out of a job. The average worker who invented something amazing that makes millions always get best out of his invention and for all his hard work finds himself in the unemployment line.
Would be cool if there was a way to integrate this into a one handheld gun. 🙄
As you can tell from the question I'm about to ask I am not a welder. What would this setup be used for?
I've been welding in the oil industry my whole life and I can't even tell you why this would be used
👍👍👍👍👍😎
soon no one people have a work, all workers is robot,
Hello 👋 but i would use a blunted tungsten (0,2 mm). then you dont have that "christmas tree" 😉 and longer service life.
Where do I get one them automatic tug wire fee?
This one is from Abicor Binzel
Question: why use 3/32 tungsten when your at 175a, then moved up to 209a... little hot for 3/32, ya think? Looked like either contamination or deterioration on the tip of the tungsten. And i didnt hear what size wire he was feeding into the puddle, could you elaborate. I personally would have chosen a 1/8 tung, #8 cup with a gas lens. Also, i always have a travel angle on my torch, not much, but a little...
i agree. probably to hot, and the tungsten isn't getting cooled enough. it looks to me like the tungsten is building up dendrites. it also could be a bad quality gas, or just a bad gas coverage.
We probably should've upped the tungsten size and wire to help the balling. We only had a 5 cup for this torch as it's a special cup. The wire was 035.
you should try to attach this to your cnc plasma and draw things
Looks like a tip tig
Suy cho cùng những hằng làm biếng toàn những hằng thông minh
Классно удобно
How bend test
So it's TIP TIG
Thanks for the demonstration. What wire stripper were you using? Do you recommend it?
😲😲😲😲😀😀😀👍👍👍👍
Could you have made adapters for everything so you wouldn't have to hack all the machines up
I was thinking the same thing. A little forethought and some planning would have been nice instead of hacking things up to make it work.
Tôi muốn mua 1 máy như của bạn
bạn có thể gửi link sản phẩm cho tôi không ?
I used to use twist pliers and safety wire for the occasional small hose clamp application. It never clamped all that well or I'd break the safety wire.
Then, saw this rather clever DIY version of the ClampTite tool. I've since used longer all-thread with a large hex nut welded on the end. I've replaced around three dozen worm-gear hose claps with safety wire versions. The safety wire versions are smoother, don't catch on anything, and best all, don't take chunks of flesh out of my hands.
Check it out:
czcams.com/video/5w1_9IkeRmQ/video.html
Skip to 9:30
Hanzhen harmonic drive gear , robot joint gear reducer, , over 30 years experience
should have twisted the wires together
Naice