How to MIG Weld Aluminum: Spool Gun Aluminum Welding for Beginners
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- čas přidán 28. 06. 2024
- A walkthrough of aluminum MIG welding from square one covering equipment, settings and technique.
Gas Metal Arc Welding (GMAW), also known as Metal Inert Gas (MIG), Metal and Gas (MAG) and Wire Feed Welding can be used to weld a wide variety of aluminum parts when done with the right setup and technique. In this video, I demonstrate dialing in the aluminum welding process using a spool gun on a basic MIG welding machine.
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Dude, just did a simple 2F weld test, and I was watching your video before I went in, you going ‘back and forth’ motion allowed me to ace my test. Smoked it! Never welded aluminum before either
Lmao I’m doing the same shit rn I’m outside the place 😭😭
@@heffegaming haha, goodluck! Do what he did
Quick question what is a 2f test ?
@@kyleclarke1896 2F is fillet weld, 2G is groove (meaning root pass)
@@kevwallace6628 ohhh Okok thank you 🙏🏾
I used to weld aluminum McDonald’s arches together that would be mounted on a swing arm that set a top a 3/8” thick 4” pole that was at every McDonald’s in the world. I pumped out 65 to 80 pieces a day using a cobramig 300 push-pull with argon gas. I could change my amperage and WFS right from the gun! While I was using the most cost effective way to pump out more pieces,I remember the older guys using the electrode tungsten guns with filler rods to weld their signs. I remember one old school welder in his early 60’s told me one day,young man you better learn to weld the tungsten way with a filler rod. Because one day you will have no other option. Well guess what? He was right,I have a welding test Monday for a new job and it’s been since welding school about 15 years ago since I used a tungsten electrode with a foot pedal and filler rod. But hopefully by watching your videos it will brush up my Tig welding skills.
Thanks for your help with mig welding aluminum.I’m a lifelong welder of 59 and I still try to learn something about welding everyday👍God bless🇺🇸
TimWelds, you're so good a teacher and in doing easy-to-learn presentation. Thank you so much! Please just continue doing your passion for us followers.
At last!! Someone that actually explain with examples the adjustment!! Great Job. Thank You 😃
The most comprehensive concise and practical videos on CZcams for a beginner.
That's my considered opinion after watching a couple of hundred hours of videos over the past 6 months.
THANKS MATE
Your blood is worth bottling!
VERY nice... simple, articulate and to the point... one of the better videos I've seen on MIG welding AL.
I haven't welded aluminum in years and randomly got moved into a fab spot where I work and this was a nice little refresher to watch on lunch. Appreciate it!
Starting a new job mig welding aluminum. This video gave me a lot of confidence!
First time watching this guys videos and I already got to express I love his attitude! I’m gonna be checking out more of this dude for sure.
Interesting video. I was told from a mate that you can't weld aluminium with a MIG welder, you need TIG. So, really, with a different alloy gun and wire for you can. Great stuff. 👍
Ya your mate doesn't know what the fuck hes talking about
This helped me remember how to weld after 10 years not welding alum. Passed weld test. Thank you!
Just got my spool gun - thanks for the help.
Thanks for posting this video, it's really helpful. I'm gonna try to do some aluminum welding tomorrow for the first time, so I appreciate all the advice.
Nice job I can understand everything you are laying down thank you!
Thanks this was very clear and useful
Jason
Looking forward to seeing that H.F. gun get put to use, that's my all purpose machine. Just got my aluminum spool gun and I appreciate the info.
You can run aluminum on that with no spool gun, I do it like that.
This is a great video. Just simple welding.
I just ordered the Hobart 240 ironman hopefully this video helps me learn to weld Aluminum.
Absolutely great video explaining everything
Really great info Tim. To start your weld try using a sacrificial piece to arc to then lead into your project, I learned that tip from a welder on youtube.
As long as Tim’s making these videos nobody else needs to make welding videos. There’s no point, He’s got this on lock. Great filming, explanation, and welds.
I guess Im asking randomly but does someone know a tool to get back into an instagram account..?
I was dumb lost my login password. I would love any tricks you can give me.
@Graham Kameron Instablaster =)
@Leandro Jason i really appreciate your reply. I got to the site through google and I'm trying it out atm.
Seems to take a while so I will get back to you later when my account password hopefully is recovered.
@Leandro Jason it did the trick and I finally got access to my account again. Im so happy:D
Thank you so much, you saved my ass :D
@Graham Kameron No problem :)
I've watched several of your videos. Very good series - I'm learning a lot - thank you.
Thank you for some basic advice on the various settings, it was very helpful.
VERY good kind Sir. You "cut to the chase". And that is rare and I learned a lot without waiting forever. Thank you.
Yes instead of 60 seconds of bullshit looking at the camera. Just do the damn thing and quit talking about subscribing.
I just picked up a “new old stock” Klutch 200iDV Multi process welder with Mig(flux and gas)DC Tig, Stick and SPOOL GUN for $300 from Northern Tool!!! Wouldn’t you know it, that eavesdropping, internet AI puts this video in my feed today 😂 Great video as usual, can’t wait to try the spool gun!
I got a titanium 200 for $200 new in box, and was so excited because it could do tig. Then I realized it won't tig weld aluminum.
Great video with excellent tips. Makes welding aluminum look not so scary. Thank you for your time!
Appreciate you and this video man! Got my sub
wow. you have such high quality content. can't believe I've never found this channel before
Really like the way you went into detail. Thank you.
Hey Tom great video! Finally found someone with the identical welder! That helps!!
Great steady and effective technique thank you
Best vid I've found so far..thank you this helped me out quite a bit
Thanks, Tim! What a fantastic tutorial :)
Been thrust into AL, helped answer some questions
Great videos. Thank you!
Awesome video and can’t wait to try it out.
Excellent instruction!
Thanks Tim!
Your video is great. I like the two fire extingushers behind you. Smaller "oh crap" one. And larger "double oh crap!"
Cheers!
Found this super helpful! Thanks!
Excellent mate! Gracias
Thanks Tim, very good info
Great video. Everything I needed to know.
Very helpful, thanks
Awesome I’m learning something thank you sir.
Great info keep up the good work brother
Thanks again Tim...it is appreciated!
First video I found. Very well done. Subscribed. ✌🏽
Good lesson Sir , thank you.
Nice video. Very informative. Simple and quick liked it alot
Nice spool gun you got there Tim. I've never used one, but I am looking forward to try. Since, I already have the welder (HOBART 210), I want to go for it. Thank you for sharing. Oh, you got some nice welds there. Take care my friend.👍👍
Great video!
Very decent! Thanks for the help!
Very helpful, thanks 🙌🏻
Tim I converted my Mig to the Euro Plug setup. makes it easy to switch back and forth with wand and spool gun.
Could you describe how you tack weld aluminum using the spool gun? Also would be interesting to see you weld thin gage aluminum. Thanks
Fantastic, thank you!
We have new "Lorch" brand (german) Mig machines at work, and they will do Pulse and Double Pulse Alluminium, Straight out of the gun, NO Spool gun, I haven't really tried much with that other than a test run on coupons when the salesman showed us what these machines can do, but what I did see was pretty Impressive.
What is double pulse? Is that the waveform control as well as pulse to the wire feed?
Good instructions 👍
Thanks guy.
Great informative Video Sir.
At 4:14 when you got the voltage dialed in perfect I audibly said "OHOHOOYEEAAHH". I must've eaten my wheaties this morning. Great video, big fan, keep it up.
Thank you, and you can use a coupon to start on and ramp on to your metal can help with start up heating metal
Thank you for the video 👍
Tim, truly appreciate the videos you make. I’ve looked everywhere and am having difficulty in getting the “stack o’ dimes”. I’ve tried to match your pace and doing the pause but instead of a distinct dime the weld pools together and it looks smeared. Im getting a nice spray with strong outside corner welds that I can beat with a sledgehammer without shearing. I really am after the look I guess. Thanks again.
Might be running to hot..
Great video ,nice looking mig welds and good information on adjusting the machine I was curious to find out your thoughts on the harbour freight gun compared to the miller ?
Great video👍
Great vid thanks man!!
This was amazing
With the right set up and wire, I can weld 1/4" 6061 in one pass with my XR30 gun....
Good video!
Tim, Very nice video. Thank you for shareing your time and knowledge. All the best, Chuck
Thanks so much!
@@TimWelds Follow-up question. Does the polarity of the gun and ground need to be reversed when useing spool gun on aluminum?
Very very helpful
I am finally getting around to using the spool gun I bought for my everlast welder. I can't wait to weld some aluminum.
In short circuit transfer the wire doesn't touch the work. A bead of filler metal forms, roughly the size of the diameter of the wire and it transfers to the weld at a rate of around 100 times a second. Slow mo videos of this are really cool.
great video, very helpful. BTW, petroleum products like Vaseline can cause the o-rings to fail. Try using something silicone-based like Molykote 111.
awesome! thanks
Awesome, thank you so much
Good my friend. Very nice video about of aluminum weld
Haha has miller welder uses harbor freight gun. Looks like it works pretty good though. We have a gun like this in the shop, another brand and it bird nests if you look at it side eye instantly. This video explains why thanks.
Great video sir
Great Video and a lot of helpful tips to get going. One thing I'd like to ask is if you make any modifications to how you'd start off with setting when you use 5356 wire instead of 4043? do you decrease the voltage a little more to start? need more wire speed? just curious if the alloy makes any difference in how you go about your set up?
I notice he doesn’t answer
Very good information. I've had a spool gun for 6 years and haven't even tried it , yet! It would be nice to see the voltage and wires speed information instead of the Miller use number whatever. My welders don't have a chart just the speeds and voltage. Support says to use synergic settings to learn!
Thanks! I don’t get mine out too often, but it’s really nice when there’s a lot of weld to run in a hurry. There is a settings calculator on Miller’s website www.millerwelds.com/resources/weld-setting-calculators that can get you in the ballpark. Aluminum MIG is especially sensitive to settings, so I always have to dial mine in. It’s not too bad if you start with the voltage low and sneak up on it until it’s running good.
Are you finally a guided get right into it stays in it is great information great video love it thank you so much
As a newbie to welding, i cant escape the subtle yet obvious humor in how everybody is always talking about how far their stick is out 🤭😏
Yeah, good at teaching. Thanks. Where is your video about cutting it?
Thank you for your howto.
thanks for showing spray transfer works. I saw you pulling your weld . I thought your suppose to push on aluminum for better cleaning???. GREAT VIDEQ
Great introduction to spool gun ,I have recently purchased a spool gun , trying to set it for welding 2 mm square tube
Perhaps some suggestions on 0.8 mm wire... voltage and speed.. I'm using the metric system mm/ second and VOLTS
Thank you much!
Awesome video! Thank you for explaining this is such detail :-) Just discovered your channel, and I'm a New Subscriber too!
Tv6
Tt
Tim, I have watched this video several times and think it's great. This is my "GO TO" channel for anything welding. At the seven minute mark you appear to be dragging the puddle rather than pushing it. Is it just the optics of the video? I am attempting to weld 1/8" material and would like to know how to finish the weld without a crater at the end with something this thin. Thanks
Hey Tim I need some advice, this upcoming week I have to take a 2g,3g, and 4g weld test. Is there any tips I can use on machine settings for these positions?
well explained
Excellent, I subscribed. 👍👍
Just learning... Hobart handler 140.
Thank you for the tip welding on my boat
Gotta say, I prefer TIG for aluminum, because it's what I do at work. I'm getting a home setup for general welding going at home though, and I want to learn this
you are a hero
Helpful thank you. Do you have a video showing what the issue is when you have a ton of black left after welding?
Making sure you brush your weld area clean, making sure you don’t scrub it (as if you were brushing your teeth), it could reintroduce oxides and impregnate oxides into the weld area, brush a certain direction only, as well as gas flow could affect the soot.
awsome video man thanks i might buy me aluminum mig gun how well does this run off a welder generator
Very good -- TY