Custom Barrel Mill Finishes 15X FASTER | 5 AXIS TUTORIAL
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- čas přidán 20. 01. 2022
- Incredible 5 Axis finishing techniques performed on the Doosan DVF5000 using Mastercam. Barrel mill custom ground on the Walter Helitronic Vision 400L.
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#CNC #Machining #Machinist - Věda a technologie
Wow, making your own custom design mill in-house: that is really next level.
It's just because kennametal doesn't make any. It'd be way cheaper and faster to use something off the shelf
You have to know a lot about cutting tools to grind a barrel tool AND you need the equipment to measure the tool.
@@kingozymandias2988 that is very true, I would think they are the hardest tools to grind properly
@@85CEKR they are among the most difficult tools to grind, that‘s right. The setting is very important, the dressing of the grinding wheels, finding the grinding point on the wheel, runout, the pitch is not constant, the rake angle is changing Continously. And of course the tolerance
I learned some good stuff. 36 years in the trade and always learning.
JEEZ MAN. Jesse is crazy smart and knowledgeable! So happy he’s with Titans to share that CNC brain of his!
Thank you, I don’t know about all that but I will sure share what little I do know lol
That’s more like Art. 🇦🇺👨🏭
It's amazing the time we live in. It's hard to fully appreciate how far metal working has come in human history. Thanks to the Titan team for showing us what it takes to do what you do. It's been an honor being able to follow along and learn. True Leaders!
I agree. It is amazing to see the advancements in technology. It also makes you really appreciate when you see a drawing that was made in the 50’s and you think about how much time and attention that machinist had to put in to make the part
@@Jessie_Smith is this model available for download? Thanks for the video!
Wow. that is some finish. Great work right there.
Wow, that programming is something else!
Thank you!
Now that is some super solid programming brother. Love it.
Thanks Travis!
Jessie is a top notch programmer 👍👍🔥🔥
Thank you 😊
DMU-050 - great machine!
Great video.
dang that is a beautiful endmill
Yes it is! My favorite type of endmill
Making that tool was most impressive😮
This guy is top notch
There are no problems, only solutions!
Boss level video.
Damn… this guy is gooooood!! I want his skills!!
Lol thank you!
nice video!
Excepcional
Nice work Jessie!
Love That Guy😉
Thanks Berry!
0:49 Barry :)
Jessie the master cam is very user friendly, tool ground 4 path is special & when linking the 3 , CAM + TOOL & imaginary 5 axis path of how the senses can demonstrate what YOU can do & like, Wow almost anything is possible & it is , My role model was a maths genius & the finest machinist who could solve problems while thinking of an easier way
Yes mastercam is way more user friendly than previous cam software that I have used. That’s what it’s all about man, finding easier and more efficient ways to do something. A lot of times we make things harder than they need to be
We can’t say how mush your equipment, love to see
Barrel mill make the deference in finishing surface quality.
All I see is that these modul works cycles are 95% thesame as in Edgecam, just a slightly differend interface.
Thanks for all the tips.
I wonder what happen to machine paint it looks like chips take away the paint but im not sure is it suppose to happen or some paint defects on the machine
Nice job - really like that DVF5000 - might be adding one to the shop soon.
Thank you! I like this machine as well. One of the main issues you run into with 5 axis machines is clearance and travel. The tapered spindle housing is really nice for extra clearance when you are down around the table and there is no column that travels behind it like some 5 axis machines I have programmed. And since this is a BC machine instead of an AC setup, you get more travel out of the rotation since you have more X travel than Y. We constantly had to build custom fixtures at my last job because we were either too close to the table so the column would hit or it was too far away and we would run out of Y travel
Your program is so nice I want to save cam file data
With about 25-times of the contact patch of a standard ball end mill ? Sounds more than doable :)
Hello sir
From India
My english very week
Come to titan
Is this a production part ?
Boom
I haven't worked with with such tools yet, yes they decrease the cicle time but doesn't it also decrease the accuracy of the machined features?
If you have a good cam software and you set the toolpath tolerances correctly it will be just as accurate as anything else
We use emuge circle segment cutters and they talk about how tight their tolerances are on the grinding, apparently significantly tighter than regular tools, it makes sense to me that as long as the grinding of the tool is as precise and your setup is ridged enough, it should be just as accurate. I agree though that there's probably more likely to be error than with a regular ball nose if anything isn't perfect.
@@85CEKR Yeah, I mean you'd mill a steep wall with a ball mill or a segment cutter the segment cutter wouldn't have the same even surface cause of the large radius and step down or am I overlooking something
@@callmeasuka5849 well not really, we use one tool alot that has a 150mm rad, so if your calculating scallop height you can use the same stepover as if you were using a 300mm diameter ball nose. So it's the same or better.
@@85CEKR Thanks alot for the explanation
You guys should be able to make a lot in house.
I am completely lost, but very interested.
How much trig do you guys use?
As much as I do love trig and mathematics in general. I have gotten lazy in my old age and I just draw it out in solidworks and let it tell me what the numbers are 🙈. I am ashamed lol
I want to see the operation on grinding that solid carbide bit…
Yes me too! Lol we will see if we can get it up soon.
You said that because the tool tilts, the holder is able to stay away from the part allowing for short tool stickout.Yet iIt seems your tool is sticking out way farther than it needs to be in this video. Unless there is something that I'm not seeing.
Its safe to assume they have many other uses for that tool in mind
This tool was one that we already had made and I wasn’t planning on using it for this project at first. This tool had a neck relief that was 3.5” long. So that forced me to hang it out that far. So yes it was sticking out way further than it needed to be for this particular part. I was mainly speaking in general terms. If you were doing a deep pocket and you traditionally used a ballnose verses a barrel mill you would be able to get away with shorter stick outs with the barrel tool
What ever happened to Nicole and all the neat videos she made for you?
I really miss them. No more talk about the academy in your videos, just exotic high end machines.
Actually, she just released a bunch of Kid Series videos that are under TITAN KIDS at academy.titansofcnc.com/category/titan-kids.
She also helps with our online titansofcnctooling.com
She couldn’t move to Texas because of family reasons so I kept her on payroll and let her work remote. She does CAM tutorials for the Academy and works with the store and then flies in to do other live tutorials.
Thanks for asking.
But ya, we also started teaching on CZcams also…
Multifaceted
I agree! Nicole looks way better on camera than these guys!
everywhere is 4x faster but titan in always 15x faster, ha ha
Can't wait to do full 5 axis but.... I could do this on a bridge port 100x faster 🤣🤣🤣
When you make this on a Bridgeport, please film it and tag me in it lol
I designed a "bullet tool" years ago and have used it in medical to machine femoral implants.
I refer to it as a bullet tool because the term barrel doesn't seem appropriate for a bullet shape.
0:20 Do you have videos of you making tools? YT search ain't great.
A machinist with a Ph.D. !
“And thats all there is to it……. “. It was made to sound easy but shows years of both interest in the learning and wanting to get the best out of the machine, tool and program. Ouch!
That learning curve never ends, even after you age out and the industry puts you out to pasture. That is why you see so many old people posting on this channel.
what the heck is this 5 axis thing, i thought there is only 3 axis in reality, x y and z, wtf is this 2 extra axes the 5th dimension?? omg. as far as i know the 4rth axis cant even be seen with our 3d brains, and that is the axis of time...iv yet to know what the 5th axis is.
writing my bachelors degree of engineering in germany atm ... our CAD, virtual machining and so on tutors and profs are dog shit for some reason. there is more explained and to be learned in this video than they were teaching us ... sad
Terribly inefficient design