Is This the Best Pergola Upgrade? | Installing a Double-Wall Polycarbonate Roof on a Pergola
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- čas přidán 22. 07. 2024
- Adding a roof to your pergola is a great addition to make it more usable in inclement weather, and also to block out UV rays from the sun. This project is a relatively quick one that should take no more than a weekend and requires minimal tools to install. Polycarbonate roof panels are relatively inexpensive, lightweight, and can be installed by just one person!
Looking for a roofed pergola of your own? Let's talk: www.apexpergola.com/the-lid
Please check out this video's sponsor, Just Polycarbonate (www.justpolycarbonate.com/)
/ @justpolycarbonate8389
🙏 If you want to support what I do, please consider buying through my Amazon Affiliates link:
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0:00 Intro
0:41 Cutting Firring Strips
2:14 Installing Firring Strips
3:22 Installing T-Track
4:25 Installing Rubber Tape
5:11 Preparing Roof Panels
5:29 Lifting Roof Panels
6:17 Fastening Roof Panels
9:52 Clearing Debris
10:01 Moisture Tape
10:30 U-Channel
12:16 Adding Cap Channel
13:06 Final Cleanup
13:25 Glamor Shots
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Thank you, we are busy with one , thank 😊 for now we know better, from South Africa
Glad to be of help!
Great work. I put the same policarbonat on my roof, but not so profi. It is ok for my needs.
Thank you for the inputs !! I'm about to start a proyect like yours and I hope to get it as nice as yours .
Glad it was helpful!
Great job and excellent cinematography. G’day from 🇦🇺
Thanks Duncan!
Well done, love it.😉
Thanks Debbie!
Clean vid for a novice like me you made this project super simple to understand and follow thank you! Well earned 👍
Thanks Donn!
First, I find the pergola, now the roof! Nice, just nice! Thanks, well done! 🌿💙
Thank you!
Looks nice good job!
Thanks!
Very awesome.
Thanks bud!
The idea of clamping a piece of wood underneath the circular saw is genius. I was looking for a way to replicate a table saw and I think this might be it!
It'll work in a pinch, but nothing replaces the real thing 👍
Great tips!!
Glad you think so!
A job well done !
Thanks Albert!
Great job!!!
Thanks Vicki!
Well done!
Thanks Nick!
Ottimo lavoro
Grazie!
Love it!
Thanks!!
Nice video. I am looking forward to replacing my corrugated poly roof on my patio cover with twin wall poly.
Thanks Charles!
What's the difference?
@@reyzerservices I am hoping it will be stronger. My neighbors fir tree dropped a lot of branches on my corrugated cover during a wind storm. One of the branches , about an inch in diameter went right through the corrugated poly.
👍👍👍💯 very nice very good thank you so much for your video
Glad you liked it!
I think it will work well. I used 3M factory roof panels of a similar material on a deck in the Philippines. It worked well for years until moisture got inside the material. Please let us know how it goes after some time. I'll be visiting the material website.
Thanks for the info 👍
Pergola cover looks great 👍
Inquired about pricing from Just Polycarbonate and sadly they don’t ship, which is understandable, but customer service seems to be lacking and they don’t seem to be interested in dealing with small projects such as the one in this vid, so don’t bother inquiring with them.
Thanks Christina! Possible they're trying to keep their market in Florida, not sure. There are others online though.
Great idea on cutting strips using a circular saw. Djd they come out perfectly straight? Thinking of using this idea to make straight edges on framing lumber. Thank you for the video.
They were consistent thickness, which is what was important for my project. They won't be straight if the board isn't straight.
Why did u cut and install those furring strips??
It looks awesome
Thanks!
Hi Glen, I'm concerned that it will make under the pergola like an oven (hot). Does this really provide good shade without getting hot? Thanks and great video!
It's usually breezy enough not to be a problem. Plus, if we're sitting, is not high enough to be that hot
Great job, as usual. I like the clean lines of the polycarbonate panels.
It would be helpful to have a view from underneath to get a sense of how much light is blocked, as well as see the finished look. Thx
Thanks!
Good job...
Thanks!
Hi Glen, great video. I wonder if you might publish the material cost of the panels and type of wood used?
Panels were provided to me, so I don't have a cost. Wood is pressure treated southern pine.
Hi! Will be working on our pergola roof soon. Have you encountered debris inside the sheath even with the cover? This is what I am worried about
If the cells are clean before you tape them, then debris shouldn't get in.
Where did you find that divider and those fasteners? Been looking all around but no luck
It all came with the kit I got from Just Polycarbonate. See the link in the description.
One question how long is your pergola, and how thick was your 1st Furring strip you cut off the board.
My pergola is 10x14. The first strip was 1/8".
Hi Glenn, great job with the video! You made it look simple to do in time and the pergola looks great! I'm starting from scratch (10 x 12) which means I can build the slope into the rafters, but m seeing a minimum of 5% grade from manufacturers that take away the look of a flat roof. Is there a lesser-grade slope that works? Thanks again for the video it was very helpful!
I normally recommend a minimum of 5 degrees for slope, but it's up to you.
@@GlennFrazeeYT , How is it 5 degree slope? Could you please elaborate on height at high and low end?
@@sunilfelix For a 5% slope on a 10' long roof, you would need 6" of drop. Take the length of your 'run' in feet and multiply it by 0.05, then multiply by 12 to get the necessary drop in inches.
I've spent about 3 weeks looking for TINTED 16mm polycarbonate panels. (blue preferably or smoked grey) I've seen pictures on every website of every color but all they ever have for sale is clear or bronze.
🤷
Looks like no slope. How is it holding up on rainy days? Does it leak. What about codes
How is the water drainage without a gutter? I like this idea, but I don’t want to have water pouring straight down on my lawn and blowing back at me when it’s windy. I currently have a shingles roof with a gutter that I’m looking to replace with something more lightweight that lets more light in.
It just drips off the front edge, as you might expect.
I have to be honest, even with a gutter the falling rain will block back at you. So, while you'd be avoiding the small amount that is hitting the roof, you're not avoiding everything else. We have a similar situation with a gutter, and it's still just one of those things you have to deal with, unless you build four walls, and at that point, a room. :)
I liked you video and watched it several times. I need to slop my Pergola also. The strips you cut all seemed to be the same thickness all the way along so I can't see how the slope is created. Can you explain. Thanks.
The shims are different thickness so that the roof slopes away from the house.
@@GlennFrazeeYT Thank you
@@GlennFrazeeYT You added strips to every other purlin? Sorry, couldn't keep track. Do you recall the difference in thickness? Thanks
Doesn't water come thru siding and the poly? You used no flashing?
I don't mind the gap between the house siding and the roof. You don't really hang out there.
Where do I find the kit you used to install the panels, Just polycarbonate just sells the panels.
They also sell the fittings, but you might want to call them to avoid miscommunication.
Can you show us a picture of what it looks like from underneath??? What does it look like underneath during the day?
The sun is sightly shaded from underneath, but there's still plenty of light. It's nice on a hot summer day 🙂
What did you use to seal it from water running down that wall? I see you could put your whole hand by the wall when installing U channel in the end? 11:25
I didn't do anything to seal it. The roof overhangs to cover it, and I can deal with little drips getting through.
@@GlennFrazeeYT I was gonna ask "Why did you not add a pitch to the roof to direct runoff away from the house/foundation"?
...for the same reason anonimni asked their question...
I built the roof flat as I didn't originally plan on installing a roof. You can see in the video where I added graduated furring strips to build up a slight slope away from the house
@GlennFrazeeYT the strip that you add at the edge, doesn't that slow water from running off and also at the end leave some water sitting there that might eventually sip inside? There seems to be a slight lip. It stops insects but I am concerned about water too.
very good, concise video. Two thoughts: 1) why not just raise the front (closest to house) up, thus avoiding having to cut and install a bunch of firring strips? and 2) did you buy the polycarbonate sheets locally? (if so, what supplier?) they seemed to fit perfectly without cutting/trimming which suggests you custom ordered them. No?
1.) much easier to cut firring strips on an existing pergola
2.) the vendor I worked with is the one who sponsored the video. Their panels just happened to be the right size.
Hey, where did you buy the T track.
I have 3 feet x 6 feet long polycarbonate and ai cant find where to buy T track
It came as a kit
where did you order the sheets of polycarbonate. Did you have to special order them? I always only see 2x8 feet
The company is Just Polycarbonate, see the link in the description and give them a call for ordering.
You can buy them at Home Depot & Lowes.
How thick is your polycarbonate? and is their a direct link for the kit?
I used the 10mm board. Check the link in the description - there is no "kit" since the panels will need to be cut to fit your pergola.
Glenn...can you share the link of the panels you used.
See the link in the description.
Do you get much snow? I’m in Minnesota thinking of this is a good idea 😀
We do, but probably not as much as you. Shoot me an email at sales@apexpergola.com and we can discuss if your pergola is strong enough.
Maybe I missed it, but what is the purpose of the furring strips?
They provide the slope. The pergola roof is flat otherwise.
Is there a way to do this without getting on top? Too old and afraid to wish could do from ladder.
Not really
So you used a t track not a connecting polycarbonate profile. I was confused at first because they sent me a different connecting profile.
👍
Is it better Tha glass finish polycarbonate sheet?
Depends on what you want
How do I purchase that type of polycarbonate for my pergola. I live in Texas
Please see our build article:
www.apexpergola.com/how-to/polycarbonate-roof
How well does it shade you on hot days? We're currently using shade sails and considering installing tinted polycarbonate like this. I know they block UV, but I want to make sure it feels like you're sitting the shade versus feeling like you're sitting in the sun. What is your experience so far?
It definitely helps, though if there's no breeze it can trap heat
Hi, thank you for this very helpful video. How much does each panel cost?
You'd have to check with the manufacturer.
Is it too much to answer the guy?
It’s about $8 per sq ft.
How long did it take you? Great video I just bought panels from just polycarbonate. I'm putting a roof on a 28x16
It took an afternoon, and that includes having to set up and move cameras.
@@GlennFrazeeYT what was the tape you used under the panels on the wood?
That was the foam sealing tape. It's supposed to go on the H-channel, but I mistakenly put it on top of the purlins.
@@GlennFrazeeYT Got it. Thank You o started getting nervous. Because I built my structure with 1x1 strips 1” apart and if they required rubber I’d be doing it for a half a day.
@@GlennFrazeeYT was it supposed to go under the h channel between the wood and strip?
Can you use corrugated roofing too
Yes
Where can i find the plastic washers with the covers ?
Check a rooging vendor.
Thats what spoils it, sorry.
There are numerous fixings available where no ugly raised screws show.
Nice. Needed this to protect our 50” tv that’s sits on our ZeboZAP gazebo tv mount.
👍
Hey Glenn, who is the manufacturer for the panels used in this project?
Soton
Why do you need extra wood strip for I don’t understand
It makes a slope for drainage
Could you use solid polycarbonate instead? Which I though were tougher and you can literally walk on those. Please comment - Thanks
Sure can. Solid is a lot more expensive though.
@@GlennFrazeeYT Thanks for your response. How much did the roof cost you and how is it holding so far?
The roof was supplied by the video's sponsor, but would have cost about $350 had I bought it (summer 2021). It's holding up fine as of 8 months later.
@@GlennFrazeeYT Thanks !
Haha …. I was wondering how long it would be before you put those knee pads on. Sweet job but I wish the price was too. What ever it cost you, it would almost be x2 for Canada. Enjoy bud !
Thanks! Yeah, price of transportation sure is nuts these days.
i LOVE THE ONE WITH OUT THE ROOF BETTER.
How's the drain going with the cuts you made?
It's not as good as a higher pitch, but it works.
I don’t have a pitch what would u recommend ? Like you I don’t want to redo
Hello, is this twin wall or multi wall ? Also what is the thickness? Thank you
10mm double wall
What is the cost here? i need a 26 x 16 covered.
You'd have to contact a roofing vendor
is it loud when it rains?
Not especially. A bit louder than an asphalt single roof, wait less than a metal roof.
What's is the sheets dimensions?
About 7ft x 10ft
HELP ,.what is the fall of your polycarbonate my fall on my pond is 1cm is this too low as the water seems to pool on top need some advise check my video out to see what I mean I will upload a new one tomorrow.
Manufacturers typically recommend a 5-deg (1:12 pitch) for these types of roofs. I went with less since ponding didn't bother me
Instead of that tape you can put a special profile to the end!
How's that?
@@GlennFrazeeYT , sorry. I look to the video till the end. My mistake! 😘
Can this withstand snowfall
This one, yes, for my particular regional snow load characteristics.
What is the manufacturer of this roof system?
SOTON
Where can I buy polycarbonate panels
See the link in the description.
Is that a question (?)?
How did you add the pitch needed for water run off
Did you miss the part where I cut tapered shims for on top of the purlins?
wanted to put up a twin wall polycarb roof over the hot tub portion of my deck. Three 4x12 10 mm panels would cost me $315. The killer was the shipping costs at $685. Why would anyone buy a product where the shipping charges are more than double the cost of the product being purchased?
That is a bit much
You deserve PB&J for that sir! And it doesn't stand for peanut butter and jelly 😉
😅
a screw in each corner would a been enough
No, it certainly wouldn't. A big wind storm would tear that right off.
OH No...... you have showed us the best pergola , 5 plus stars pergola, high class with all details.... I LOVE IT SO MUCH.
Now you are covered all the creative, handcrafts wood cross lines, talent installations labor that you created on the pergola that has made not long ago.
I would cry the whole month if my pergola being covered with roof like you did on yours. (feeling like after 5 hours makeup for the show.... in the last minute .... i cover my face with the whole face mask , only showing the eyes to dance at the show)
damien
twincities MN
IS there anychance you can remove the roof during the summer time, please,..,,,,,
Did your partner or kids make, or force you to add roofs on this most beautiful pergola??? I am crying now.... seriously.
Gotta do what you gotta do when your wife is very fair skinned...
@@GlennFrazeeYTincorrect
This guy did it all wrong...etc. etc.
What do you mean?
Care to elaborate?
it looks “ok”
roof is cheap looking
To each his own
*Hello there, I have requested your DVDs, for simpler and quicker approach to manufacture a shed **Allmy.Tips** I trust the substance are as you guaranteed it will be. Just I'm worried with the substance, it won't be anything but difficult to settle on a decision from the various plans.*
Thanks Tikei!
I like the part where u didn’t show how to join them or the names of the parts or where to get them best x
You'll want to talk to a vendor to get all the parts you need. It will vary from installation to installation.
@@GlennFrazeeYT haha tried that. They don’t know. You obviously never lived in uk hun x
Nope, sure haven't
@@GlennFrazeeYT well there you go then. privilege is blind