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5 Axis "MultiAxis" Toolpath in Inconel 718 using Ceramic End Mills
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- čas přidán 3. 08. 2024
- CNC Machining Inconel 718 at Lightning Fast Speeds with Ceramic End Mills Using Mastercam MultiAxis Pocketing Toolpath. Machine is the DVF5000 from Doosan.
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#CNC #Machining #Machinist
Make sure you still around to the end. Jessie shows you exactly how to program this difficult 5 Axis “MultiAxis Pocket” in Mastercam. Masterclass Instruction that is fascinating even if your not a Machinist.
That's just lava coming out. Great video. Jessie is great at explaining.
Yeah awesome tools. I work for this company in Finland were they think that if they don't buy tools then you can cut with your fingers and the machine times will be way lower.
1:15 looks like we riding with Hans Solo through hyperspace
That's pretty rad. I would like to see a closeup of the tool before and after. Also would like to see that high feed even faster!
This channel is turning into a Kennametal catalogue.
At least you can see the tool in operation, that's the shit part about catalogs you don't know if you are purchasing something really good or outright garbage and when it comes to machining consumables the price of trial and error can stack up incredibly fast.
That's bad ass! I'm running 718 right now. Drilling holes, it's kinda boring. I'll see myself out...
It’s tough stuff.
@@TITANSofCNC Big time!
718 sucks. Haynes 230 sucks harder.
Finally. CZcams can translate the beautiful voice of the mill 👍👍😁
Damn this is what i call fireworks
Please more Mastercam Tutorials 😍
Me before it starts, NOTHING DESTROYS INCONEL 718! Me after it starts, oh fair point.
Also decimate means to break into 10 pieces
Or kill one of every ten soldiers. Was used as a punishment for retreating from battle.
PLEASE make a slow motion closeup of this! Would be amazing to see the red hot chips flying around
Machinists by the fireplace. Going to rewatch it with some hot cocoa drink.
Great job team! Good tutorial at the end also. Wish I could make tooling like that 😉
Awesome Jessie !👍👍
Any chance we could get a screen saver of one of those dark glowing chip frames from the video?
Jesse great video. I love the break down you do during your videos.
Trying to get shops to even try those ceramic endmills back in 2015 was a major chore.
Let me try that tool path next time if I get a part like that👍👍👍
Ceramic tool tech is mad
looks so wrong but sounds so right
That’s some tough material.
Love ceramics but they can be super loud lol
Wonderful sparkling. Love watching it and the sound is humming.
Does ceramic cut the metal or just melt it out lol?
Both 😁
Also, the cutter looks like it’s hot, but it’s actually not… as Ceramics are chemically inert.
I really hope you are successful and others can learn and also be successful. Also I would love to service one of your spindles if they ever need repair :> in Europe
Thank you!
Thanks …
Awesome! I love magma for breakfast
Thanks for the video. No machinist and not plans to be in the future, but very interesting from a engineering perspective. I am just wondering, does the heat of the ceremic change the quality or hardening of the steel ?
SO weird that ceramic endmill feels like a little piece of plastic.
Do you guys have info on the best tool for certain metals?
Forbidden cotton candy machine 🤤
I always hated cutting inconel
Impellers on a conventional lathe
Really like this guy. I would guess that tool is not very forgiving with s&f. To fast or slow would kill it.
I've never machined inconel but that stuff looks tough
If you get the tooling for it, it’s not bad.
Could you show us how that stream of hot chips eats into the tool holder? Is factoring in a new tool holder after so many hours a concern?
I have 20 years cutting inconel. the last 10 using ceramics and what you do need to factor in is the damage those hot chips do. We have had major fires that have evacuated the whole shop. But also, those chips are like grinding dust. They work their way into the guards and cause damage. They also dull the windows until you can't see what's happening. You also have to factor in that each edge on the tips need changing all the time. We almost lost all the speed gains in the wasted time changing tips or tools.
I can’t imagine that’s good for it, but no coolant makes for better videos!
Crazy durability, how many pockets can you do with one tool?
It can't be more than one with stress like that
You forgot to mention your speeds and feeds besides the 60ipm entry. Or did I miss it?
Is a regular chamfer mill suitable for deburring?
Yes, Jessie used a carbide chamfer.
Or u can deburr by hand haha
I wonder what's the advantage to ceramics inserts compared to carbide?
The ceramic melts at a much higher temperature therefore the cutting edge is maintained during cuts like as per the video.
it almost looks like its loading from the heat
I can't be the only one who thought this sound was someone cursing and being bleeped 3:21
how does the Zombie milling bit performs on inconel?
It actually does really good and lasts much longer… just not as fast.
wow
What is that holder for the endmill?
Hydroforce from Kennametal
What does one of these mills cost ?
Could you tell me if this tool would be good for aluminum with no coolant
No it would not
Ok , will you make a recommendation on what to use. We are cutting a sandwich of light pieces and using a 1/2 carbide with coolant. The pieces are about 11 feet long sticking out the side of the machine. Makes quite a mess. Thanks
Do you offer a model or a print for this part?
А сож можно добавить с этой фрезой?
Maybe need to up the removal rate? The chips aren’t taking enough heat away. 🤔😜🤤
One thou is roughing, Dang! Lol!😯
I guess when I think of ceramic I think of tile. There is obviously a lot I don't know.
Why does it roll up such a big bur?
Do you ever run anything on 100% rapids?
Or is it just feeding off the job instead of rapiding
Just hearing Inconel triggers my PTSD.
Holy crrrrap
I imagine all that powdered burning lava that's coming out can't be good for the mechanics of the machine.
Что за фреза такая ?
15 thousand plus RPM, but essentially a finishing cut as the initial roughing/hogging pass, Hah! Ceramics turning all traditional notions upsidedown. Coolant would ruin it.
How does this work, and why no coolant?
@@samuelyoung2671 there is high material removal due to the very high RPM which means a lighter cut per flute with each turn. Ceramic cutters run at very high temperature and it would break from thermal shock if coolant was used.
@@tech-utuber2219 Wouldnt the theory be with coolant it never gets that hot in the first place… or is the rpm just so high coolant can’t ya know…cool
@@samuelyoung2671 the reality is that coolant cannot instantaneously remove the heat at the interface where the cutting is actually taking place due to aggressive removal rate of material which is what this is, seemingly light cut but at very high speed.
@@tech-utuber2219 so inconel 780 must have extreme temperature resistance. Seems materials would melt, work hardened, or otherwise not machine well in this sort of situation.
Genuinely curious
Sup
Dang your fast…
Good morning 😳😁
Have a Great Day…
Titan
@@TITANSofCNC you to
Wish I could risk my tools to test their limits. I have to pay for my tools, so nope, no can do
вот слесаря потом охереют удалять эти заусенищща:))
Whoopti doooo 🤦♂️
#tutpinkod
I'm printing a puppy out of plastic
Yeah, only if I had a billion dollars for a 5 axis mill and mastercam.
HELLO WORK-HARDENING.....LOL
Please add coolant
That would ruin it.
@@MrKillerRC add air pressure
@@zajawamotocykle9256 You’ve already made it clear you don’t know what you’re talking about. Stop digging yourself a hole.
Aaaaaand it’s dull.
fn hate inconel.