Scooter CVT Transmission : Full Service Inspection
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- čas přidán 27. 10. 2011
- This video shows how to disassemble, inspect, and reassemble the CVT transmission systems popular on motor scooters. This includes the variator, rollers, drive belt, clutch, clutch bell, torque driver, and more. Complete disassembly and reassembly.
This video shows a 1E40QMB / Jog / Minarelli 49cc two-stroke, but the basics apply to a wide range of scooters and some youth ATVs and karts.
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Belt snapping at speed, with no noises, just free revving.
• Scooter Belt Snap / Br...
#49cc #scoot #CVT - Auta a dopravní prostředky
A ridiculously in-depth step by step tutorial. They don't get better than this. Well done and thank you. I managed to do a full clutch service.
Thank you very much for taking the time to make this video. Your work has gone a long way to help give me confidence in working on my scooter.
I've watched a few of you're videos now and they all have really clear and concise information on every part you're working with. Thanks for all the hard work you've put into them.
Thanks!
Thanks for taking the time to do this, theres no manual for my bike and this is better than a manual.
man i learned more in the past 30 mins of watching you than the whole 2 years ive had watching other mechanics working on my scooter. now i am fully confident that i can do these things myself
Thanks! Good luck with your endeavors in repair/maintenance/modifications!
very informative. I enjoy how your videos are always formatted in a straightforward easy to understand manner as well. thanks for what you do!
Best tutorial on CVTs on CZcams.Very detailed and helpful.
Just started to work on a jog, your demo is brill and has covered all aspects of a service. Many thanks keep it up. Paul Allen
Awesome! My wife's scooter died, and it turned out to be the drive belt was completely toasted. It was a mess in there, but with this video, I was able to get in, take it all apart, clean things up and get her back on the road! Thanks for sharing!! Respect!
This is good for our customers to know about the servicing.
Thanks for the walk around! Love your builds!
Thanks for this. Brilliant advice, not just on how to take apart, which is what so many do, but explaining to the layman what you need to inspect, and not replace if not necessary, regardless of what the book says.
It's thanks to people like you that make in-depth videos like this full of knowledge that other peeps can fix their scoots. Thanks a bunch, man!
49ccScoot, could I ask a question regarding my scooter? Around 4 years ago I disassembled my Aprilia Sr 50 2000 Air Cooled scoot and left it like that. Around a month ago, I decided to rebuild the engine and hopefully bring it back to its glory days. I am assembling all the parts and watching as many YT vids as possible, but I only have a problem with the starter clutch behind the variator, more specifically, I just have no damn idea if I am supposed to have any washers behind the variator. I have so many parts from when I took my scooter apart that I am trying to figure out where everything goes. In this scooter, you didn't have anything separating the two parts. Would it be dangerous or problematic to the engine if I, say, didn't install anything in between that I was supposed to in the first place? Cheers, mate, your videos are a godsend! I'll let you know when I manage to finish.
thanks for taking the time to make this video! awesome!
Thanks for taking the time to watch it!
what a great video mate! just the info I was looking for. thanks for posting. legend.
Thank you so much for the speedy response. I figured out that it wasn't the fan giving me the grinding sound. I am about to take everything off to inspect. Thank you again. I'm sure I'll be frantically commenting with you very soon. LOL! :)
Great simple well explained video to follow and understand, thx for your time!, its not my scooter but it helped me get through without any problems,
Thank you...I must have watched twenty videos..non made any sense..untill I watched yours I basically had to extrapolate what I thought . Your good at explaining things.....keep it up
Thank you! Glad I could help.
best video ive seen about cvt services
THANKS!
For ALL of your insight, wisdom, tuts, and vids, Brent!!!!!!!!
A perfect video just what I was looking for thank you.
Thank you for this video. It helped me service my cvt that has been troubling for a long time
Glad I could help!
Ok i will definetly give this a try, lots of great suggestions and ideas here i will keep you posted on how well things work out from what you told me to do,thanks a lot you are the man,peace.
Answered a couple of questions I had, Very helpful thank you..
Good little tutorial. I've watched three so far and none have done as good a job as you.
Great
Finally got my minarelli vertical ac working
Thank you
First class post! Covering every detail, I'm going to attempt this for the first time on my Aprilla mojito 125 cc in the next few days. This video will be right by my side. Excellent tuition, will let you know how I get on.
Thank you for your videos. Having spent a little fortune to have someone change the belt after it snapped. You have give me the confidence to DIY it next time. I'm even planning to order a high-speed pulley. :)
Nice! Good luck with it. If you have any trouble, you know where I am here or you can get help from a whole group of us on the 49ccScoot forum.
I used to tear apart my cheap 250cc Chinese scoot to replace variators, belts and inspect the clutch. I now own a Burgman 650. Man, I don't want to even think about the clutch/belt on it. I guess why I purchased the 5 year warranty. Good video for those who may be a little intimidated for doing their own work..
awesome video from start to finish
awesome bro!! thanks for taking your time and making the vid.
Man what a detailed video. This thing is like a school.
One of the best around easy to follow
Amazing video!!!! explains in a good manner how "the whole thing" works :)
Nicely done. A lot of good information here.
Thanks.
Brilliant guide, well explained you really know your stuff!!
most informative one I have found on CZcams.
this was a solid how-to. good tips and information. thank you.
Thanks for sharing mate Really Helped!
Good video man... Reminds me of "MMM-HIM... LIKE THE WAY YOU TALK" THANKS FOR SHARING... GOD BLESS
It is a wonderful, detailed explanation, my friend. excellant. Thanks
Thanks! This video really helps me.
Superb informative vid. I followed this and put my malossi variator & spring no probs.
Saved me money - thanks
Good video no no BS yackety yack just the stuff you want to know!
I love it!,👍❤️
Very, very thorough and very helpful.
Great video. Thanks for sharing!
Your such a amazing instructor!!!
Thank you!
this helped me alot. Thanks :) And the best video iv seen on youtube.
great step by step video very well and clear explanation i dont understand why someone would give this video a thumbs down some people are just to stupid not appreciate a good honest instruction sorry for the french
Thanks!
Thanks for the info you told me all I needed to know good video guy 👍🍻
You make great videos! Thank you for taking the time to share your knowledge : )
Thank you!
Hey bud, is there a need to you lube the ( interior) of the drive boss upon re assembly. I am tearing mine back apart today, and just wanted to clarify. Thank you : )
now it's so clear, thank you.
thank you for the knowledge you give. mine a novice at auto was greatly helped by the knowledge that you provide.
ini cara memperbaiki cvt motor matik
Awesome explanation dude! Thanks a lot it realy helped understanding more how the transmission works!
Thanks. Glad it helped!
Great video. Its really helping me with my project... Thanks a lot!
I learned a lot in this video.thanks u sir its very clear to me how u explain how to do service your own scooter.
fantastic video thank you very much for sharing
Awesome video. Thank you very very much! It is a great help.
You're the man, thanks for the vid.
Ha...Ha...that is the best discription i have ever seen on YT. Verry good job, greetz from Germany.
I usually put grease in the grooves where the pins ride and a thin coat on the torque driver in the area between the seals.
Thanks so much for posting this video! I have a 2007 Baja SC50 with the QJ1P39QMB-3 motor mated with the 1E40QMB Jog/Minarelli CVT that uses 2 stroke CVT parts that look like the ones in this video. The clutch and variator look just like the ones in this video but the CVT cover is different and unique on the Baja.
It is a big help to see a CVT that actually looks like mine being shown! It took me awhile to understand why videos showing typical Chinese scooter CVT's were using parts that didn't apply to my scooter. It was even more confusing as Baja also made another version of the SC50 in more recent years that was basically the same scooter as the TaoTao ATM50-A1 and Jonway YY50QT-6 which does use a typical Chinese CVT and has the more common 139QMB motor. QianJiang scooter who made the QJ Baja SC50 as a 4 stroke also makes a 2 stroke motor version that is rebranded and sold under various names.
For anyone finding this video and comment that has this Baja SC50 {Keeway Hurricane body style} with the QJ {QianJiang} anomaly engine and 1E40QMB Jog/Minarelli style CVT just remember that it is the variator with the 21mm inner slide bushing and 15 tooth spline that fits the Baja and the 15x12 rollers that fit the variator. I would assume the performance variators and clutch assemblies and springs for the Jog/Minarelli CVT's will work on the Baja too. You can get the stock variator parts and rear clutch assembly and springs here www.scrappydogscooters.com/50CC_2-STROKE_PARTS.html and the hard to find 836-17-30 CVT belt here www.scrappydogscooters.com/Replacement_Parts.html
I'm not trying to promote their parts on your video and you can find these parts other places like ebay but anyone with this QJ Baja SC50 will have a hard time finding these parts especially the CVT Belt until they realize it uses the 1E40QMB Jog/Minarelli CVT parts so I'm just trying to help anyone with this scooter. One other thing the engine on the QJ Baja is slightly different but any big bore kit up to 72cc with the 47mm or smaller piston should work. The 80cc big bore kit being called 100cc by many sellers with the 50mm piston won't fit this Baja without enlarging the opening on the case. Also remember the variator rollers that come with some big bore kits are 16x13 and won't fit as the Baja uses the 15x12. The CVT gaskets that come with the kits won't work either. Shared this video to my facebook page Moped and Scooter Lovers too.
facebook.com/mopedscooterlovers
+photonrayswaves Good info. They are oddball engines. I'm not sure why they thought it was a good idea. They don't seem to perform much different than the typical 139QMB that's easier/less confusing to get parts for.
Awesome video. Thanks
Great video, Thank You.
3 days from buying a SCOOTER It fails. Brilliant video on what to expect in the transmission. Sorted problem - broke the sheave plate but new one on order. Will put together for the weekend. Thanks.
thanks a lot and happy new year
+Denis Charef Ali Happy New Year!
Very well taught thank you
Nice job, I've used a HF oil filter wrench to hold the variator in place on my 4 strokes.
They have one that locks like vice grips too.
Excellent job, Thanks!
Great video very helpful thanks
Lol 😂 god bless you i watch you from long time be safe and stay home
thank you for this . really clear and informative .
Thanks. Glad if it's helpful!
Ok Vert I think you are right on the mark I will give it a check and keep you posted how it works out,thanks,peaceout
thanks mate, very informative!
i enjoyed this video. Great job.
Thank you.
Very comprehensive video. This video ought to be linked by the manufacturers as a service operation or along with their service literature or something.
wonderful guide, thanks!
Man this was a good video
Thanks for your help, will try those things
Fantástic video
GOD bless you
Thank you so much for your help :)
Thanks for this Video, now I know how to reassemble my CVT Components on my 87 Honda Helix. I just need to purchase an electric impact wrench, along with the right sized sockets.
Really useful and clear hope for more like this videos !!!! (just an idea for next topic changing head bearings maybe?)
Well explained 👍
thank you very much! :-)
Very helpful video, thank you :) i am restoring an old Honda px-r :)
Thanks mate I will recheck again.
thanks for shareing that.
excellent video
urmom1able Thank you.
extremely helpful regards
Excellent video. Hopefully this will help me to service my little Honda SCV 100 Lead
Good video just one thing you put the belt on the wrong way round the arrow's should point to the front
Alright, I'll try that. Thank you very much for replying :-)
Well that's not too bad then. Didn't think they could go that long. I think I'll put on a new one and keep the other for a spare then. Thanks
I ditch the gasket most of the time, because there's nothing that needs to be sealed in or out for regular use. Sometimes starter setups will be picky with just the small amount that the spacing is off without the gasket though. One thing you can try to keep the gasket in good shape and so you don't have to mess with it is to apply a spray on gasket adhesive to 1 side. Use a thin film of grease on the other. It should stick to the case or cover but let the cover be removed easily.
Awesome!! Thanks
I think your variator should have 2 holes int he front where you can put something to lock it. The tool is shown in the vid, but you can make one with 2 metal bars and a couple of bolts that will fit into the holes, plus nuts to secure the bolts to the rods. You could also use a strap wrench to try and hold the flywheel on the other side while removing the vari nut. An impact and sockets are good investments though. Those will help with a lot of jobs.
Good learning video
thanks for the advise. I took the cover off saw that the part that the starter ingages and comes out and turn the sprocket was not very well lubed I removed it and greased it slightly also greased both ends of it put it back together and it starts first time every time Go Figure, its such and easy scooter to work on
Definitely pop the cover and check the belt. I've had belts go just like that with no crazy noises. I put a link to a vid of it happening with a pic of the destroyed belt in the description.
I have a gokart with a gy6 clone and its lugs off the start is this a cvt problem i dont get any rpms till bout 10 15 mph then accelerates great.
@@derekmaxwell8164 Most likely clutch/CVT. Check the whole thing, but pay close attention to the clutch because it's the biggest factor for initial takeoff.
excellent vid.
+Horace Grimsby Thanks!
EXCELLENT VIDEO CHEERS