Very neat. I remember watching our men making screw sections when I was a kid. A stack of disks were put into the coke forge, heated and then pressed. Your system is so much more efficient.
Hi Clayton, Our system has been developed with accuracy and efficiency in mind but at the same time we always had an eye on worker safety and satisfaction. Our TruHelix system either eliminates or significantly reduces any number of the unsafe, hot and hard work aspects of traditional sectional screw flight manufacturing methods. Operators now enjoy this work and I have experienced instances where guys argue amongst themselves to take on the job, where as perviously the would argue to get out of the job. Best Regards AST
Our TruHelix sectional screw flight manufacturing system, which this machine is an integral part of, will efficiently manufacture any flighting that you require for Post Hole Diggers. Our system is for sectional screw flights which means they are manufactured in per pitch segments and will need to be welded to a centre pipe/shaft and then welded together to form a continuous helix. I hope this helps. Best Regards AST Team
Hi Brian, When in automatic mode the machine will reciprocate between settings so that the indexing of the part is controlled and consistent minimising the reliance on the operator to judge the distance.
Hi Dru, The operator will enter all of the finished flight dimensions into the touch screen on the machine and the PLC will then calculate all appropriate machine settings for the accurate forming of the said flights, including the forming gap. At this point the reliance on the operator to consistently return to the same position and apply the same pressure is eliminated because the machine returns to exactly the same forming position every time ensuring consistent forming of the flight. AST Team
I recently found a company in Russia that invented a unique machine for the manufacture of screw segments! czcams.com/channels/0uuN9-L9mXYh32dzaC8PlA.html
Thank you. Our TruHelix Flight Forming system is proving to be very advantageous and very profitable for all organisations that have come on-board as a 'partner'.
We are delighted to here that you wish to purchase our system. As it stands today we have 18 systems all over the world but at this stage we have nothing in the UAE. The first company to invest in our system in this part of the world will have a significant strategic advantage and will be in a magnificent position to gain great rewards. Please visit our website advspiraltech.com and send us through your details.
Hi Nathan, All parts are cold formed with consideration and allowance calculated, and applied, for any particular materials stress/strain and springback therefore once the part has been through the machine's forming process it is complete and ready for use - No need for any stress relieving.
either the machine knows when to stop the crimping action, based on the design, or this guy, doing the job, has been doing this same action, for like 2000 years... Archimedes would be very proud!... neat video to watch!!
We´d like to make Post Hole Diggers, those you attach to the tractor, can we use this machine to make the spiral. The spiral has to be welded or can be one single piece?
Thank you for the compliment. We have designed and manufactured our TruHelix Flight Forming system with ease and accuracy in mind. Even experienced operators appreciate the huge advantages and benefits that can be obtained.
Hi Paul, Our TruHelix Flight Forming Technology can manufacture screw flights from as small as 35mm in diameter up to 4 metres or more in diameter. Best Regards AST Team
Dear Mohammed, You obviously have an expert eye in this area and we thank you very much for your kind words. If you are interested, or know of any organisation that would benefit from our technology, we would suggest visiting our website www.advspiraltech.com Regards AST Team
Thank you Previously helical screw flights have been primarily formed by “pitch” dependent dies in various forming machines. The accuracy and consistency of the helical form was largely a function of the die pitches, the experience of the operator and the accuracy of the cut annulus from which the helix was formed. All of this cloaked the black art that was “Flight Forming”. Our technology makes screw flight manufacture quick, easy and perfect all the time every time regardless of experience.
Maravilloso, jamás pensé que vería algún día ver como se hacían los doblados helicoidales. Estoy disfrutando mucho con vosotros, muchísimas gracias. Me gusta mucho la mecánica y como se hacen las piezas de las máquinas. Soy inventor pero todo me lo hago yo, y sufro por no saber todo lo que se puede aprender de otros. Aquí, me lo estáis poniendo en bandeja. Gracias otra vez, YOU TUBE.
very nice... do you hace a software or something in order to calculate the screw flights shape? I need something like that for a project... mechanical engeneering student
Dear Gustavo, We apologise for missing your request. Please send your request to sales@advspiraltech.com and I will deal with your needs personally. Thank you,
Hi! I am a manufacturer from india and i saw your machine which is very good. Can you email me the quotation on pavan.multivent@gmail.com. Also need the software to design the screw. Thnx
It doesn't matter really, so long as the operator does not rotate it too much, because the press tooling's anvil and punch dies, are shaped to the flight's finished profile, and so long as there is an overlap between the flight metal of each forming stroke cycle, then the finished flight will end up conforming to the required shape ! So there you have it !
I would like to make a spiral pitch on 8mm thick stainless steel sheet: how long must the initial internal hole be and then after traction and subsequent relaxation it can become the diameter that really interests me? I'll give you the measurements .... the finished spiral must be D 980mm d 220mm and have a pitch of 400mm? thank you.
Thank you for your kind words and your interest in our system. For more information, contact details and pricing please visit our website advspiraltech.com Best Regards AST Team
Dear Ulyssis, AST has a number of different system models which enables us to provide the most applicable solution to an organisations requirements. In your instance we have a number of system options that can produce helical sectional screw flights with an outside diameter 900mm & inside diameter 240mm. To helps us to fully to understand your requirements, so as to present the optimum solution, we ask that you please visit our website www.advspiraltech.com where you will find an inquiry form. Thank you & kind regards, AST Team
Hi Russell, AST are not a manufacturer of screw flights, we design and manufacture machines and systems for the efficient and accurate forming of sectional screw flights. AST now have more than 70 Operatives all over the world and a few have the capabilities to manufacture Archimedes Screws with diameters up to 4.5 metres. Please let us know where you are located by sending an email to sales@advspiraltech.com and we can then put you in touch with the closest Operative to you with these capabilities. Best Regards AST Team
hola soy del sur de Chile es grandioso el trabajo yo también me dedico a la fabrica de tornillos transportadores y en realidad lo mas difícil es el estiramiento de los helicoides desde el sur de Chile les solicito favor darme alguna dirección web donde poder conseguir la maquina se los agradeseria enormemente saludos y gracias por los vídeos
My question is something about calculation. I am interested in this can anyone tell the mathematical equation that I can use to calculate the sheet metal dia so that after stretching, it get its required dia ready to fit inside the cylindrical shell. I mean the diameter of actual flat sheet is larger than the final required dia. Anyone know that how to do that calculation. If you have link of the info please share. But I know there must be some manual calculation. Please help by replying.
Dear Decio, Please visit our website where you will find additional information on our TruHelix Flight Forming Technology. I have also sent you an email which includes all of the information that you requested. Best Regards AST Team
Hola buen dia, es impresionante la manera en que se fabrican los helicoides, me podrian decir que precio tiene esta maquina ? y hasta que espesor, que paso y que diametro se puede fabricar ? gracias
Our Super Tyro machine can form flights from 6" diameter up to 48" diameter in Carbon Steel up to 1" thick. For more information please visit our website www.advspiraltech.com Thank You
Thank you for this very interesting video. What an effective way to make the screw from sheet metal! My question is: why do you have a guy in there doing all the work ? Are you already thinking about using an industrial robot ? It looks like a good application for a robot as the task is noisy, monotonous, requires precision and involves heavy lifting. The same robot could even be used to weld the sections together if it had a tool-changer to swap from a gripper to a Mig welder. Then the guy could do the fun stuff like designing or testing the screws. :)
Including automation or robotics adds to the investment cost and at this point our market research shows that at this stage the marketplace is not demanding these type of needs.
How is the amount of advancement controlled? Is it just up to the operator's "feel" or is something in the machine controlling it? and pls give me specification we want to purchase this machine with its capacity.
The physical indexing of the part is done by the operator but the amount that the part can be indexed each time is controlled by the machine. This ensures that the exact same result is achieved all of the time every time even if the operator is changed. Please send us an email sales@advspiraltech.com and we can than provide you with detailed information on how the machine controls the indexing, a full specification and prices. Best Regards AST
Dear Marciano,
Thank you for your kind comments. (Obrigado por seus comentários gentis).
AST Team
Very neat. I remember watching our men making screw sections when I was a kid. A stack of disks were put into the coke forge, heated and then pressed. Your system is so much more efficient.
Hi Clayton,
Our system has been developed with accuracy and efficiency in mind but at the same time we always had an eye on worker safety and satisfaction. Our TruHelix system either eliminates or significantly reduces any number of the unsafe, hot and hard work aspects of traditional sectional screw flight manufacturing methods. Operators now enjoy this work and I have experienced instances where guys argue amongst themselves to take on the job, where as perviously the would argue to get out of the job.
Best Regards
AST
Great results there, sure does look like it makes the process much easier.
Our TruHelix sectional screw flight manufacturing system, which this machine is an integral part of, will efficiently manufacture any flighting that you require for Post Hole Diggers. Our system is for sectional screw flights which means they are manufactured in per pitch segments and will need to be welded to a centre pipe/shaft and then welded together to form a continuous helix.
I hope this helps.
Best Regards
AST Team
Hes a hero who do this work! I did the same 1982 - 1983! No more this shit! Now i have small shop and we fix compactors.
Hi Brian,
When in automatic mode the machine will reciprocate between settings so that the indexing of the part is controlled and consistent minimising the reliance on the operator to judge the distance.
Hi Dru,
The operator will enter all of the finished flight dimensions into the touch screen on the machine and the PLC will then calculate all appropriate machine settings for the accurate forming of the said flights, including the forming gap. At this point the reliance on the operator to consistently return to the same position and apply the same pressure is eliminated because the machine returns to exactly the same forming position every time ensuring consistent forming of the flight.
AST Team
What a perfect shape!
Nice!
Good and perfect machine for this type of work , very efficient
Nice work Darren, glad to see they're putting the pins on the inside of the tooling
Nice piece of gear,I could really see that coming in handy for the right shop.
I recently found a company in Russia that invented a unique machine for the manufacture of screw segments!
czcams.com/channels/0uuN9-L9mXYh32dzaC8PlA.html
Very Nicely Presented
Congratulations
this is awesome I seen guys do it the hard way.
wow it is amazing how perfect flight it doing. And so similar even put on line by both direction.
That was awesome. I think I finished!
Pretty impressive!
Thank you. Our TruHelix Flight Forming system is proving to be very advantageous and very profitable for all organisations that have come on-board as a 'partner'.
How can this work start in pakista must more purchang this work
Nice tooling !
The system will form many material types - Carbon Steel, Stainless Steel, Wear Resistant Steels, Copper etc.
Chahiye hamko
I used the same formula to make the impeller blades for my jet boat unit. It took hours to make four blades though.....
waoo esta fantástica esta maquina que geniales me gustaría aprender un poco mas de esta espirales
I liked the music in the background of the video. Pearl Jam
We are delighted to here that you wish to purchase our system. As it stands today we have 18 systems all over the world but at this stage we have nothing in the UAE. The first company to invest in our system in this part of the world will have a significant strategic advantage and will be in a magnificent position to gain great rewards.
Please visit our website advspiraltech.com and send us through your details.
Hi Nathan,
All parts are cold formed with consideration and allowance calculated, and applied, for any particular materials stress/strain and springback therefore once the part has been through the machine's forming process it is complete and ready for use - No need for any stress relieving.
he enviado varias solicitudes de cotización, de precio de la maquina pero no he recibido respuesta alguna.
beautiful fit
very easy way of making!
good finishing
The background music in the workshop is Pearl Jam's "Black"
either the machine knows when to stop the crimping action, based on the design, or this guy, doing the job, has been doing this same action, for like 2000 years... Archimedes would be very proud!... neat video to watch!!
You get the feeling he operator has done that a few times?? Nice bit of forming
We´d like to make Post Hole Diggers, those you attach to the tractor, can we use this machine to make the spiral. The spiral has to be welded or can be one single piece?
Thank you
24 inch flight for 2 1/4 inch shank. That's fun stuff although I've never used this kind of press before
Thank you. If we can help you in the future please let us know.
What kind of machine is that,perfect work ,please any picture?
Pure Talent!
Thank you for the compliment. We have designed and manufactured our TruHelix Flight Forming system with ease and accuracy in mind. Even experienced operators appreciate the huge advantages and benefits that can be obtained.
Hi Paul,
Our TruHelix Flight Forming Technology can manufacture screw flights from as small as 35mm in diameter up to 4 metres or more in diameter.
Best Regards
AST Team
Dear Sirs kindly send the quotation for the machine rollconengg.india@gmail.com
@@ganeshshetti1111 Hello Ganesh,
We sent you an email yesterday. I hope you have received it.
Best Regards AST Team
Is any heat treating (annealing?) done after this process to reduce internal stresses or is this not much of a concern?
Merci bcp de temps temps sa ma motive d, avantage
آلة عجيبة تعمل بطريقة دقيقة ومتناهية perfect machine 👍🇲🇦
Dear Mohammed,
You obviously have an expert eye in this area and we thank you very much for your kind words.
If you are interested, or know of any organisation that would benefit from our technology, we would suggest visiting our website www.advspiraltech.com
Regards AST Team
Thank you
Previously helical screw flights have been primarily formed by “pitch” dependent dies in
various forming machines. The accuracy and consistency of the helical form was largely a function of the die pitches, the experience of the operator and the accuracy of the cut annulus from which the helix was formed. All of this cloaked the black art that was “Flight Forming”. Our technology makes screw flight manufacture quick, easy and perfect all the time every time regardless of experience.
Maravilloso, jamás pensé que vería algún día ver como se hacían los doblados helicoidales. Estoy disfrutando mucho con vosotros, muchísimas gracias. Me gusta mucho la mecánica y como se hacen las piezas de las máquinas. Soy inventor pero todo me lo hago yo, y sufro por no saber todo lo que se puede aprender de otros. Aquí, me lo estáis poniendo en bandeja. Gracias otra vez, YOU TUBE.
Gracias por lo que agradecemos sus amables palabras.
How do u know how much to turn steel or does is grab steal automatically
Can that machine form larger unit up to what size ?
very nice... do you hace a software or something in order to calculate the screw flights shape? I need something like that for a project... mechanical engeneering student
Perfect
super explanation
Beautifully job to clean
Thanks
Dear Gustavo,
We apologise for missing your request. Please send your request to sales@advspiraltech.com and I will deal with your needs personally.
Thank you,
Hi! I am a manufacturer from india and i saw your machine which is very good. Can you email me the quotation on pavan.multivent@gmail.com. Also need the software to design the screw. Thnx
How does the operator know how much to rotate for each bend?
It doesn't matter really, so long as the operator does not rotate it too much, because the press tooling's anvil and punch dies, are shaped to the flight's finished profile, and so long as there is an overlap between the flight metal of each forming stroke cycle, then the finished flight will end up conforming to the required shape ! So there you have it !
porque no ponen videos como se cementa un sinfin yo me cance de vuscar y no hay
My back hurts just watching this ....
Excellent
I would like to make a spiral pitch on 8mm thick stainless steel sheet: how long must the initial internal hole be and then after traction and subsequent relaxation it can become the diameter that really interests me? I'll give you the measurements .... the finished spiral must be D 980mm d 220mm and have a pitch of 400mm? thank you.
Hello Eduardo,
The system that you see in this video can manufacture flights in excess of 1.5 metres in diameter in thickness up to 25mm.
en cualquier material, acero inoxidable o acero al carbon ? me podra dar el precio ?
Eduardo Lemus witam , wykonanie takiej maszyny do gięcia spirali trwa ok 16 godzin mając prasę hydrauliczną
cuanto es su valor y cuanto es el diametro maximo
Excelente!
Thank you for your kind words and your interest in our system. For more information, contact details and pricing please visit our website advspiraltech.com
Best Regards
AST Team
您好这台机器多少钱，我的联系方式手机13333369169 邮箱 13333369169@163.com
AdancedSpiral
Radial cut of plate is necessary or not?
oww perfect shape
loved it
May I know the purpose of this product ?
amazing
I want one in 2 inch for a garden driller for plants
Tem ser bom ,bom mesmo ,show
Dear Ulyssis,
AST has a number of different system models which enables us to provide the most applicable solution to an organisations requirements. In your instance we have a number of system options that can produce helical sectional screw flights with an outside diameter 900mm & inside diameter 240mm. To helps us to fully to understand your requirements, so as to present the optimum solution, we ask that you please visit our website www.advspiraltech.com where you will find an inquiry form.
Thank you & kind regards,
AST Team
Pake mesin bending mantap hasilnya
Perfeito 🖒🖒🖒
esta maquina esta a la venta
would you be able to make an Archimedes Screw for electricity generation including the end caps...?
Hi Russell,
AST are not a manufacturer of screw flights, we design and manufacture machines and systems for the efficient and accurate forming of sectional screw flights. AST now have more than 70 Operatives all over the world and a few have the capabilities to manufacture Archimedes Screws with diameters up to 4.5 metres. Please let us know where you are located by sending an email to sales@advspiraltech.com and we can then put you in touch with the closest Operative to you with these capabilities.
Best Regards AST Team
hola soy del sur de Chile es grandioso el trabajo yo también me dedico a la fabrica de tornillos transportadores y en realidad lo mas difícil es el estiramiento de los helicoides desde el sur de Chile les solicito favor darme alguna dirección web donde poder conseguir la maquina se los agradeseria enormemente
saludos y gracias por los vídeos
PERFECT SIZING EXILENT
Good process
But its done?
My question is something about calculation. I am interested in this can anyone tell the mathematical equation that I can use to calculate the sheet metal dia so that after stretching, it get its required dia ready to fit inside the cylindrical shell. I mean the diameter of actual flat sheet is larger than the final required dia. Anyone know that how to do that calculation. If you have link of the info please share. But I know there must be some manual calculation. Please help by replying.
hello Sir how to reach you?
Sweet!
Dear Decio,
Please visit our website where you will find additional information on our TruHelix Flight Forming Technology.
I have also sent you an email which includes all of the information that you requested.
Best Regards
AST Team
can this be done with a hydraulic press ? for small flights?
Do the company have a sales office in Brazil? We have special interest in this kind of machine. Regards.
Donde los venden ?
Good.
good
excellent video, very informative, changed my perception on reality, im now a shaolin monk
Precisó 👌👌👌
Screw flight for 25 mm steel bending forward me
Dear Jai Syn Chin,
Please visit our website www.advspiraltech.com where you will find an inquiry form.
Kind regards
AST Team
Goood work
I want purchase this machine how much is coast
Perfeito
cố gắng hoàn thiên máy ,chỉ cần đươc 80 % như máy này là ok
nice
Hola buen dia, es impresionante la manera en que se fabrican los helicoides, me podrian decir que precio tiene esta maquina ? y hasta que espesor, que paso y que diametro se puede fabricar ? gracias
usted puedo saber el precio de esta maquina?
super!!!
HOW ABOUT FORMING FLIGHTS WITH 4", 6" AND 8" DIAMETERS AND WITH PITCH 4", 6" CAN THIS M/C DO IT?
Our Super Tyro machine can form flights from 6" diameter up to 48" diameter in Carbon Steel up to 1" thick.
For more information please visit our website www.advspiraltech.com
Thank You
Thank you for this very interesting video. What an effective way to make the screw from sheet metal! My question is: why do you have a guy in there doing all the work ? Are you already thinking about using an industrial robot ? It looks like a good application for a robot as the task is noisy, monotonous, requires precision and involves heavy lifting. The same robot could even be used to weld the sections together if it had a tool-changer to swap from a gripper to a Mig welder. Then the guy could do the fun stuff like designing or testing the screws. :)
Including automation or robotics adds to the investment cost and at this point our market research shows that at this stage the marketplace is not demanding these type of needs.
Si vous me dite si je peut acheté une machine pareille
good job but why not showing the bending die
Price of this machine please
very nine system ,i want perches this machine in uae, how many price?
How is the amount of advancement controlled? Is it just up to the operator's "feel" or is something in the machine controlling it? and pls give me specification we want to purchase this machine with its capacity.
The physical indexing of the part is done by the operator but the amount that the part can be indexed each time is controlled by the machine. This ensures that the exact same result is achieved all of the time every time even if the operator is changed.
Please send us an email sales@advspiraltech.com and we can than provide you with detailed information on how the machine controls the indexing, a full specification and prices.
Best Regards
AST