DIY Lithium Solar
DIY Lithium Solar
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Build a 5kWh Portable Solar Generator
This portable solar generator is built from the commercial off the shelf components listed below. The video shows the build process from start to finish. The design of the toolbox allows for other components to be easily swapped out if your component selections suit your needs better.
The goals of this project were:
• Reliable Power
• Solar or generator charging
• Portable, safe and secure
• Power residential fridge/freezer and chest freezer for 48 hours without recharging
++++++++++ PARTS LIST +++++++++++
24V SYSTEM (as shown in the video):
AIMS LifePO4 Battery, 12V 200 Ah (2).....amzn.to/3krKfit
Giandel 24V Inverter 2000W.....amzn.to/32Ll44C
EPEVER 40A MPPT Solar Charge Controller.....amzn.to/2IDvlIG
Victron Smart Blue Charger, 24V/12A.....amzn.to/36Ab7YX
DC to DC Converter, 24V to 12V.....amzn.to/3ly8tsX
Single Pole Circuit Breaker, 25A.....amzn.to/2UvAIfG
48V SYSTEM (less current, smaller wires…):
Battle Born LiFePO4 Battery 12V 100Ah (4).....amzn.to/3pwtOFi
or
ExpertPower LiFePO4 Battery 12V 100Ah (4).....amzn.to/36BCL7J
AIMS Power 48V Inverter 1500W.....amzn.to/32IG9g7
Victron 100/20 MPPT Solar Charge Controller.....amzn.to/36zvt4p
LifePo4 48V Charger….. amzn.to/35tYyPi
DC to DC Converter, 48V to 12V.....amzn.to/35wkDwX
Single Pole Circuit Breaker, 20A.....amzn.to/2UszfHm
Common Components
Stanley Toolbox.....amzn.to/38Ex6Ax
HQST 100W 12V Monocrystalline Solar Panel (8).....amzn.to/2Uu2qJQ
Victron SmartShunt 500A Battery Monitor.....amzn.to/3kpHhLy
Westinghouse iGen1200 Portable Inverter Generator.....amzn.to/3lDpKkA
Dual USB Car Charger Socket.....amzn.to/35wATxM
Car Power Outlet.....amzn.to/3pt1KTg
Digital Voltmeter DC 0-100V.....amzn.to/3lz3Iz5
300A Battery Switch.....amzn.to/3ptKD3N
Bus Bar250A.....amzn.to/3f0d9FB
200A Terminal Fuse Block.....amzn.to/3kyiwwJ
50 A Circuit Breaker.....amzn.to/32LKUW1
150 A Circuit Breaker.....amzn.to/3nmECEg
120mm Fan.....amzn.to/3kxOVU0
120mm Fan Grill.....amzn.to/32KLlQv
Heat Shrink Wire Connectors.....amzn.to/38EJalj
1/0 AWG/Gauge 10 Ft Black + 10 Ft Red Cable.....amzn.to/3lwiNSj
6 AWG/Gauge 15 Ft Black + 15 Ft Red Cable.....amzn.to/3lwiNSj
Large Adhesive Heat Shrink Tubing.....amzn.to/38H4RRN
10 AWG/Gauge Silicone Wire.....amzn.to/2IBQLGD
12 AWG/Gauge Silicone Wire.....amzn.to/2IBQLGD
16 AWG/Gauge Silicone Wire.....amzn.to/2UFiFnL
Mountable XT60 Male Connectors.....amzn.to/331n9tt
XT60 Connectors.....amzn.to/2IuAW4G
XT90 Connectors.....amzn.to/331n9tt
Inline Fuse Holder.....amzn.to/3f6eieD
25A Screw Terminal Blocks.....amzn.to/32JDxON
Digital Temperature Meter.....amzn.to/3kvJG7A
Digital Temperature Controller.....amzn.to/32KLIun
Schottky Blocking Diodes 15A.....amzn.to/2Usxaew
1/4-20 Tee Nut.....amzn.to/3f6Zcpm
Plastic Mounting Standoffs.....amzn.to/3psRFG3
Small Stainless Screws (XT60 mounting, etc.).....amzn.to/38Jv6qQ
IRWIN Wire Stripping/Crimping Tool.....amzn.to/35vOt4r
Cable Stripping Knife.....amzn.to/32MD0M9
Rosin Core Solder.....amzn.to/38Jv6qQ
Hammer Lug Crimper Tool.....amzn.to/2Iy09uy
zhlédnutí: 239 622

Video

Komentáře

  • @cruikshank
    @cruikshank Před 23 dny

    Thank you, I liked how you set goals and gave us real life data on battery power and battery with gas generator charging. I look forward to seeing how well the solar panels charged your batteries. I’m curious what do you use to power lights and radio / tv during a blackouts. I’m going to check out your other videos. Dave in PA

  • @XXHellBig125XX
    @XXHellBig125XX Před měsícem

    Thanks for making the video

  • @jerrytalley802
    @jerrytalley802 Před 2 měsíci

    You gave me an interesting idea. Have a decent battery bank and powerful inverter. You can use a small generator to charge the battery, that powers a large inverter. How long did it take to charge, and could you use a bigger/faster charger? It’s a lot to think about, lol

    • @davidpaton7838
      @davidpaton7838 Před 2 měsíci

      There weren't "good/cheap" bigger chargers available when I made the video. Definitely would use a bigger one now. Matching your generator size to the combination of energy use and charger size is a worthy goal. The generator can charge the batteries and partially power your house while it is on

  • @jerrytalley802
    @jerrytalley802 Před 3 měsíci

    I subscribed, nice solar/battery backup build. QUESTION; what was the little generator you used? I looked at the list and didn’t see it, thanks

    • @davidpaton7838
      @davidpaton7838 Před 3 měsíci

      It is a Westinghouse. Sadly they don't make that model any longer

  • @jerrytalley802
    @jerrytalley802 Před 3 měsíci

    Excellent video, and I know it’s a lot of work to film, but a little more video along the way would be extra helpful. I’ll take what I can get. I need to build one of these, just keep trying to narrow down what parts to use. I bought a really heavy duty 3,000 watt-9000 watt peak inverter/charger from Redodo, but that sucker weighs about 50 pounds. I could roll my box, but couldn’t lift that sucker with a battery bank too. I’ll figure it out eventually, thanks

    • @diylithiumsolar7078
      @diylithiumsolar7078 Před měsícem

      The weight can really start to add up. At some point the box with 2 wheels isn't practical. But a set of four 4" wheels with good bearings can easily move a lot of weight. Just don't get it started rolling down an incline!

  • @TheCornucopiaProject-bd5jk
    @TheCornucopiaProject-bd5jk Před 3 měsíci

    Anyone watching in 2024 or beyond : component prices keep getting lower. So please take potential pricing with a grain of salt. True benefit of a DIY solar generator is you get to build it your way. How many usb-c outputs did you want? Solar inputs? What? Anderson out? Sure, have it your way. Second benefit of a DIY is serviceability. You build it. You can replace each component because its build like that. Con: no one else to blame if it goes up in flames.

  • @tonyperez6744
    @tonyperez6744 Před 5 měsíci

    Little fan not enough .inverter should go outside of box

    • @davidpaton7838
      @davidpaton7838 Před 5 měsíci

      Little fan is hardly needed. very little heat is generated due to the large cables used.

    • @diylithiumsolar7078
      @diylithiumsolar7078 Před měsícem

      @@davidpaton7838 I should have also mentioned that the inverter sends it's heat outside the box. It doesn't build up inside...

  • @thorakis
    @thorakis Před 5 měsíci

    If this video is still monitored by the creator, I have a question: Does this unit still work? There are many units that are built that run well to begin with but for a variety of reasons, they often fail in a very short amount of time. This build looks like one of the more accurate versions of this concept out there so I wanted to pose the question. If this unit is still running after this 4 years then it should be very stable. Please advise.

    • @davidpaton7838
      @davidpaton7838 Před 5 měsíci

      Yes, it is still a great build. The batteries are not cheap, though the price has been coming down. I have had to use it during power outages. I know I can rely on it. I would use a larger inverter if I were to suggest any changes.

    • @thorakis
      @thorakis Před 5 měsíci

      @@davidpaton7838 Great, thank you very much. I'll update with the 3kw inverter and upsized wiring.

  • @drcmotorsports
    @drcmotorsports Před 7 měsíci

    As of today (1/19/24) - 24V SYSTEM (as shown in the video): $1,400 just the major components..... AIMS LifePO4 Battery, 12V 200 Ah (2) - $700 Giandel 24V Inverter 2000W - $350 EPEVER 40A MPPT Solar Charge Controller - $160 Victron Smart Blue Charger, 24V/12A - $125 DC to DC Converter, 24V to 12V - $34 Single Pole Circuit Breaker, 25A - $17

  • @MikePizzolatt
    @MikePizzolatt Před 8 měsíci

    Great video, do you mind posting the total cost? thanks

    • @drcmotorsports
      @drcmotorsports Před 7 měsíci

      I was curious as well, but its a 3 year old video so not much good for todays pricing.

  • @ramhammer10-4
    @ramhammer10-4 Před 8 měsíci

    Great video... but i went the other route. I have the 3.7kw eco flo pro power station. I bought the eco flo gas/, propane generator as well. I paid 2850 for both. The eco flow pro has a 30 amp output. I can connect that directly to my panel in my breaker box. The gas generator can charge the Eco Flo at 1400 Watts. I can use my eco flow pro at the same time it's being charged by my gas generator. I can set it to so the gas generator will start up and charge the eco flow pro whenever it falls below a certain point from my phone. I can also take my EcoFlow pro to a EV charger and fast charge it in 12 minutes.

  • @user-hh6ex9md4w
    @user-hh6ex9md4w Před 9 měsíci

    Great video on home backup! For outdoor enthusiasts like us, having a reliable power source is essential. I highly recommend Segway's Portable PowerStation Cube Series. With its massive capacity, fast recharging, and waterproof design, it's perfect for camping trips or ensuring uninterrupted family time at home. Check it out! #Segway #HomeBackup

  • @claudioporto5926
    @claudioporto5926 Před 9 měsíci

    What a mess to do something simple, I made one and had used an 24 hybrid all in one inverter

  • @ekbanjosworld4926
    @ekbanjosworld4926 Před 10 měsíci

    Excellent choice in components!

  • @N8Dogg1002
    @N8Dogg1002 Před 10 měsíci

    Very nice work! 👌

  • @greavous93
    @greavous93 Před 10 měsíci

    Looks like a guy could go back and trim about a 1/4 mile of superfluous wire in that box and make it look neat and thought out and assembled with craftsmanship.

  • @Reman1975
    @Reman1975 Před 11 měsíci

    God, I wish I could afford to go over to lithium batteries. I built something similar using 16x deep cycle AGM server UPS batteries (Scrounged from work when I was an IT tech). Because I wanted it to at least be semi portable I had to make it modular, so it consists of 3 stackable Stanley toolboxes. These UPS batteries weighs in at about 10lbs each, so I've got two boxes with 8 batteries in each (At something like 85 to 90lbs each !), and one box that holds a 20A mains charger, two 600w rma inverters (1500 surge), and a cheap solar charge controller. I already had the pair of reasonable quality inverters, so I ended up deciding to stick with these, and that dictated the system having to be 12V. As it stands, the boxes have a combined potential output of about 2.3kWh, but due to lead acid based systems being what they are, I can only really use about half that if I want to get the maximum lifespan out of my batteries. On the plus side, The batteries were free, I already had the inverters, the toolboxes were on offer at 33% off at my local DIY store, and from my RC aircraft building days, I still had boxes and boxes of XT60's and XT90's, heavy gauge silicone wire, connectors, heat shrink, and nylon overbrading, so the whole setup probably cost me less that 150 GBP (About 185 USD) to put together, and being modular, if I don't strictly NEED it's full quota of Ah to run something for however long I want it to be running, then I don't have to humph both of these damn heavy battery boxes to it. :D At the end of the day though, I can't help thinking that a single 100Ah lithium battery would still do what I want, would weigh a hell of a lot less, and take up a lot less space...... Maybe one day. :)

  • @philipreich7035
    @philipreich7035 Před 11 měsíci

    Interesting build. I am thinking about building a similar system. It would be helpful to have the costs listed along with the components, as well as a total for the whole build.

  • @tangowiskey4740
    @tangowiskey4740 Před rokem

    Really nice instructional video , Why do people continue to call backup battery supplies a Solar Generator

  • @Benakuzo2
    @Benakuzo2 Před rokem

    We have used the czcams.com/users/postUgkxOTeIs0vv4_9B5hsmnLsk9r930uDQLu_Y for probably 30 hours with our camper and it’s been great! The noise level is really only noticeable when running the AC and other appliances like the microwave, hair dryer, or coffee pot. It’s not huge like other ones and it has wheels so even at 90lbs, I can move it!

  • @larrywiley1804
    @larrywiley1804 Před rokem

    I built a genny on a 600lb dolly with plywood. It's a 12v system. Two 12.8vdc 100ah lifepo batts. I use a 3k x 6k inverter, Renogy controler 40amp. I decided to rebuild my system like you have done. Still collecting parts. Parts is parts. Your video was a huge motivator, thankyou.

  • @larrywiley1804
    @larrywiley1804 Před rokem

    did you ever post your schematic of your system? I havent seen any other videos are you still on YT?

  • @ItsEverythingElse
    @ItsEverythingElse Před rokem

    360W charger will take a long time to recharge those batteries!

  • @peterbeyer5755
    @peterbeyer5755 Před rokem

    I saw a solar generator mounted onto a hand cart, the builder had considered several designs but as it was designed for mainly home use and occasionally he would wheel it into his van to go camping. Could you consider this design.

  • @stoltzk
    @stoltzk Před rokem

    Do you still have this power box and if so can you do an update video on how it has been holding up?

  • @mj_aussie_coaster_travels8310

    Why are these always referred to as generators now? They’re a fancy battery box, nothing more.

  • @zbigniewteterycz1571

    SUPER IDEA . SUPER POMYSŁ. POZDRAWIAM .

  • @wanderingoglethorpe

    I may have missed it but did you set up a ground wire? Cool video!

  • @CaliforniaBushman
    @CaliforniaBushman Před rokem

    Electrical Engineer? Sure! Sound Engineer? No. Great build, tho. My 82 year old parents in Venice FL needed this for Ian as their power was out for a week. They rode it out 12 mi North of Ft Meyers Beach. Maybe I'll build them one.

  • @sklivello
    @sklivello Před rokem

    Thank you for sharing! Why not use hybrid inverter?

  • @sanchitkhandelwal2496

    Hi, I connected a 3000w Renogy inverter (SKU: R-INVT-PUH1-301235-UK) and a 12V 100AH Renogy battery (SKU: RBT100LFP12-BT-UK). The system works fine for my TV (Sony TV KD 75XD9405: 352W / Standard 202W and 220-240V/50Hz) however whenever I connect this setup to my Washing machine (Beko WMI71641: 2200w and 230 V / 50 Hz) or with my inverter (Samsung MS23F301EAK: 230V / 50 Hz and 800w) the sytem trips with a long beep. Please could you help me understand what should be the cause of the problem and how could this be fixed? At the time of test, the battery is 45.4% charges with Present capacity of 45.4 Ah and present voltage of 12.9v.

    • @davidpaton7838
      @davidpaton7838 Před rokem

      Hi Sanchit, I took a quick look at the Renogy product page and didn't see it mention anything but 120v. not sure how you connected the washer and microwave to it but if the voltage isn't compatible you could burn something up...There are inverters that output the higher voltage but they can be pricey.

  • @BobBob-il2ku
    @BobBob-il2ku Před rokem

    Total price?

  • @logun1970
    @logun1970 Před 2 lety

    Would love to see a build one could plug their 30a or 50a RV into

    • @davidpaton7838
      @davidpaton7838 Před 2 lety

      The inverter would need to have a higher capacity. I'm actually doing that with a smaller generator I built. It still doesn't power the AC or the hot water but will power everything else fine for several days.

  • @sanchitkhandelwal2496

    Great video and thanks for the relevant links to all componenets. A circuit diagram explaining all connections and components would have been really helpful

  • @hawaiidogs9277
    @hawaiidogs9277 Před 2 lety

    Ty sir

  • @JAYBLAK00
    @JAYBLAK00 Před 2 lety

    WHy do you have 2 cutoffs for this? Also, everything looks good except those cutout for the inverter. That could’ve been done better or not at all.

  • @eloy1004
    @eloy1004 Před 2 lety

    nice build, you did a good job fitting everything in there!!

  • @roseymalino9855
    @roseymalino9855 Před 2 lety

    Good job. Interesting solution. 48Hrs is a good time target. The shortcoming for me is my outages are usually accompanied by bad weather and are caused by the bad weather so no sun. I'd still have to drag out the portable charger to charge the batteries at some point. I hope it works out well for you.

    • @winstonsmiths2449
      @winstonsmiths2449 Před rokem

      I bought a Champion duel fuel generator for that reason. I can charge up my batteries on cloudy days, and still have enough electricity to run appliances until all my batteries are charge up. I use only propane so far, easier and safer to store with no expiration date. Gasoline as an option makes them very handy.

  • @termiterasin
    @termiterasin Před 2 lety

    its much better to use 24v batteries in parallel than 12v in series. if you draw down the pack, one 12v will need to be jump started

    • @davidpaton7838
      @davidpaton7838 Před 2 lety

      That might occur with some batteries. I've not had that occur with the ones I used.

  • @eugsmiley
    @eugsmiley Před 2 lety

    20:10 "... it will hold point three liters or point eight gallons..." Something is off here. A liter is roughly a quart. .3L would be roughly .3qt not 3+qt or .8 gallon.

  • @danielestrada8835
    @danielestrada8835 Před 2 lety

    Awesomeness

  • @tommcqueen3145
    @tommcqueen3145 Před 2 lety

    It must not be worth it Because he's keeping what he spent on it a secret

  • @christiankulmann3325
    @christiankulmann3325 Před 2 lety

    TIP Solar. You can gradually dim down an under-table bulge and all other hungry electricity consumers with a 5000W dimmer (7, EUR). I run 5 dimmers in parallel on an 850W inverter. Kettle 2.2KW at 150W runs for 12 hours at a time, so the water is always hot. The room is also nicely heated. 2.5KW washing machine runs in parallel with dimmed to 200...400W. Iron, dishwasher, oven, electric heater, coffee machine, all internal heating are throttled with me. Videos on my channel czcams.com/video/eC2olbCBhh0/video.html The inverter stays cool, quiet and the MOSFETs remain intact because no extreme current peaks arrive at the inverter... A small, cheap mini solar inverter is now sufficient for everything.

  • @Joe_Goofball
    @Joe_Goofball Před 2 lety

    Why is a Westinghouse iGen1200 Portable Inverter Generator (common components) needed if the system has a AIMS Power 48V Inverter 1500W?

    • @davidpaton7838
      @davidpaton7838 Před 2 lety

      The gas powered westinghouse inverter is just part of the gas generator. I supposed you could disassemble it and take the inverter out but what's the point of that!

  • @JustinfromAZ
    @JustinfromAZ Před 2 lety

    Beautiful!

  • @mikemcdonald5147
    @mikemcdonald5147 Před 2 lety

    great work and layout.The only thing I would add would be a label maker to create labels for everything in and out, solar, on, off, etcetc. Under all the connections and switches so someone else would know what they are for.

  • @lisah7304
    @lisah7304 Před 2 lety

    Will you sell one to me just like the one you’ve creatively mastered? I love the clever design that’s Solar and portable too! Congratulations on the build

    • @diylithiumsolar7078
      @diylithiumsolar7078 Před 2 lety

      Hi, email me at davidpatonsr@gmail if you are interested in having one. Thanks!

  • @MrPagan777
    @MrPagan777 Před 2 lety

    How much was all this and how long did it take? My budget is around $1000

    • @90sman612
      @90sman612 Před 2 lety

      U could build according to your budget

  • @robertmassucci1
    @robertmassucci1 Před 2 lety

    really well-made video. I love the quick and consice you are you. good editing. Are you a teacher?

  • @maatiraouki9124
    @maatiraouki9124 Před 2 lety

    très bien