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Ember Prototypes
Canada
Registrace 12. 12. 2022
We’re a small, agile, rapid prototyping and design service in Vancouver, Canada. We are local engineers with years of experience designing, prototyping and manufacturing.
Bambulab X1C - $50 HEATED CHAMBER
In this video we show you how to add a closed loop heated chamber into your Bambulab X1C for only $50 and entirely off the shelf components! No need to modify, build, or print anything. Get up and running with a heated chamber in minutes.
Links to the products used in the video (Amazon affiliate links):
Mini Space Heater - amzn.to/3vWpqHT
Inkbird C206T Temperature Controller - amzn.to/3xNP4yV
Kasa Smart Plug - amzn.to/3W2I4sk
0:00 Intro
0:30 PACF failures
0:52 Off the shelf components
2:00 Heater teardown
6:22 Heater mounting location
7:12 Adding components to the X1C
8:58 Thermocouple readings
11:06 Final PACF mold print
11:45 Outro
emberprototypes.com/
emberprototypes
emberprototypes
#3dprinting #3dprint #fdm #fff #bambulab #additivemanufacturing #engineering #diy #heater
Links to the products used in the video (Amazon affiliate links):
Mini Space Heater - amzn.to/3vWpqHT
Inkbird C206T Temperature Controller - amzn.to/3xNP4yV
Kasa Smart Plug - amzn.to/3W2I4sk
0:00 Intro
0:30 PACF failures
0:52 Off the shelf components
2:00 Heater teardown
6:22 Heater mounting location
7:12 Adding components to the X1C
8:58 Thermocouple readings
11:06 Final PACF mold print
11:45 Outro
emberprototypes.com/
emberprototypes
emberprototypes
#3dprinting #3dprint #fdm #fff #bambulab #additivemanufacturing #engineering #diy #heater
zhlédnutí: 26 738
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meh you could probably eliminate warping with a dual adhesive method (gluestick with aquanet on top) but i'm going to Implement this anyway. Might use a pid controller instead i was working on an open source heater controller that was esp32 based with wifi etc that used kalman filters but i got distracted i have too much shit to do.
I already use Dimafix. A heated enclosure is way better and now I don't need to use adhesive for most parts. There's a reason why Stratasys machines and other higher end industrial machines have it. I believe it also helps with part strength and layer adhesion. PID would be nice but not necessary from what I've experienced. Good luck!
@@emberprototypes bought your setup c:
Mines getting delivered Tuesday! I’ll still have to assemble it and clear out a space for it in the garage though
Amazing! 🎉
Yo, can I have some resin?
Is this transparent resin ?
This is biomed durable that gets dyed with some alcohol ink
Great video! Thanks!
Thank you for watching!!
Excellent idea!
Thanks for watching!
Where did you route your temprature probe to? Thanks for this tutorial, it works great so far!🔥🔥🔥
It's at the back near the poop chute. See 7:58 in the video!
This is awesome, I'll definitely keep this in kind if I need to print any of the more exotic materials. Also, unrelated question but what carbon filter are you using? How is it working out? Thanks!
It's my own design, as I'm testing a couple of other things with it. It's OK. I am skeptical about how well these actually work as there has been little to no scientific tests or experiments done...something I would like to do (and possibly make a video about) at some point
@@emberprototypes Would love to see that video, hope you make it at some point!
What's it going on? 🥰
Some custom printers for Advanced 3D Printing!
The Ember build plate I won at RMRRF is the best performing bed I've ever used. Seriously awesome. Wanna make me 600x600 one?
Ooo which plate did you win??? And unfortunately 525x525 is the max we can accommodate for now with our equipment 🥲
@@emberprototypes I had my pick of a bambu or a Prusa and I opted for the bamboo since my mk3s has plenty of beds right now and it is going to be revised into the rack robo EDM.
@@artfedderson nice!! Glad you like it 😁
🤨Why?
Because the pei flakes off like the first side shown if you laser it
@@emberprototypes Maybe add that in the comments or the title. It just looked like you shown one side of your product to the other side. I just started looing in to custom build plates and this made no sense to me. Thank you for clarifying.
Your heated X1C chamber?
Yup!
Is this 3D printed? What did you use to heat it?
what was the maximum temperture you can achieve with a setup like this?
I didn't actually test this because the inside of the printer shouldn't get above 60C...but I'm sure it can go higher than that.
I love this texture! I wonder how simulated 0.2mm layer lines texture would look? 🤔
Are you perhaps planning on doing Klipper integration with a raspberry pi and maybe machine vision in order to make the process 100% automatic?
This already exists and is open source. Look up "kTAMV". Many people are already using it with the CXC 🙂
@@emberprototypes Oh wow I've never seen that, it's essentially exactly what I'm looking for! It's now looking increasingly likely that I'll be planning on using a camera for hotend alignment on my planned IDEX. Cheers!
@@HorizonMakes good luck!
I just did braces for my A1 in ABS-cf by putting a blanket over my X1C 😂 in a 20c room it was up to 60c in ~30 minutes or so. I wouldn't leave it unattended if you try this out. The first one I tried without this extra insulation warped pretty well.
Umm, what are the flex plates for then?
czcams.com/users/shortsmbltGru62kM?si=5OOnoefcwnYw_Q4v
@@emberprototypesahh, thanks. Being in a short maybe doesn’t provide enough context. Do you though :)
@@LabraDork-uj7ib I have a full video here but yeah, obviously shorts lack context often czcams.com/video/Vfh08F6W7I0/video.htmlsi=Ixepk2Ec_VGepMMG
Thanks for the video, what can users do to avoid a resin spill?
Inspect your tanks regularly!
Thank you, I started to have same problem with oval holes but I print only PLA and PETG (about 10kg until today), I will try to clean it anyway.
I was able to get a similar effect just byt putting two towels over the machine and taping the door hinge
That means new video soon?
Haha I do have some stuff in the pipeline!
Great job, I’m installing an heater as wel and it is nice to see how you did it. I only have one question, which carbon filter do you use?
I made my own as I'm testing some additional future things 🙂
Mine is working like a champ! That filament is from bambulab?
Awesome 💪and yup PAHT-CF!
@@emberprototypes did you change any settings or you use it as bambulab said? Asking because the profile of abs is 90c bed and I always go up to 110c to avoid warping.
@@JoseAguiloworkshops I think I did something similar as you, increase bed temps and reduce cooling a little bit. Otherwise pretty much stock.
@@emberprototypes by how much you reduce the cooling? Of course if you can share.
@@JoseAguiloworkshops I just capped max cooling to 50% instead of the default 80%. I think I also dropped volumetric flow rate down by 5 or 10% just to get more reliability out too
Will have to do this for my P1S
I created your project and everything works (I installed two of them on a flashforge 5M Pro). The only problem is that at around 50°celsius the thermal fuse cuts off the heater. Do you have any idea? Do you think it can be replaced with one with a higher value?
That's odd, doesn't seem to happen on my units. But yes, you can source and replace them - they're a pretty common component!
Thank you I've been looking how to do this for seriously a year I can't figure it out.
Thanks for watching!
Great video @emberprototypes. Have you tested the heater with the bimetallic switch bypassed ? Looking at the logs it looks more like the response of a bimetallic switch VS a PID controller (of course a PID loop can look like anything when not tuned to the system). Depending on the temperature of the switch there are 2 temperature controllers in the loop. Thanks again for the video.
I actually didn't test the bimetallic switch to find out what temperature it shuts off at...probably should have. The inkbird controller is simply turning the heater on and off, so it's not PID, hence why the temperature graph swings so much like that. PID would obviously be better, but requires more work. Thanks for watching!
Hello! I assume the the Inkbird controller switches the whole heater on and off right? I guess it might provide better temperature stability if you bypass the controller and let the fan on the controller always on? But sure it will need some rewiring and more effort. Very nice solution as using off-the-shelf components anyways!
Yes it simply turns the heater on and off, so less precise control than something like PID, but with the convenience of a really easy solution.
One concern I have is that when I insulated my x1c I discovered that the extruder loses torque at higher chamber temps. A friend of mine had the same experience insulating his.
This isn't surprising to hear. I have yet to encounter any problems though!
Nice! You should definitly try to bring it to the edge.... nylon without fibers....fibers minimize warping....or colycarbonate.... I personally don't think the x1c is good for this kind of materials, even with heated chamber....the motors aren't thermally insulated, lots of plastics inside the printer....80° and above chamber temp would be sufficient for PA and PC, but the printer mechanics are on its limits with 60° already
Plenty of people in HPPS discord have shown 55-60' allows for big Nylon/PC/ASA prints. So it doesn't seem like you have to go to 80'.
@@DESX312 may you wanna give me a reference? From my experience, ASA is easy, ABS, easy, Pure Nylon or PC, hard, but also depending on the geometry and size and additives. Most PC filaments are mixed with other stuff eg.
@sebastiankarafiat796 I've printed large Polymaker Polymax PC and PAHT-CF (from Bambu Lab, which is just a PA-12 blend) by using Magigoo PA and Magigoo PC, setting a brim, and then setting a tall skirt as an insulation layer. That's been at no more than 51-52' too. I'm going to do either this solution, AND/or insulation so I can hopefully get rid of skirt/brim. I should also add im doing 50-60% infill too and 6 walls. I mostly use these engineering filaments to make gears for prototype gear boxes. Some of which are quite large. Typically, the higher the infill, the more chances for shrinkage you have, and thus, the more warping. But working for me so far. I think the adhesive helps substantially, but I also use gyroid infill, which is supposed to be less prone to warp.
@@DESX312 exactly what i'm talking about....the polymax PC is a special blend for desktop printers with greatly reduced temp requirements....when doing pure PC, i only had success with very small parts, everything bigger, especially long and thin parts will warp horribly, and it will lift your whole build plate about 2cm on the edges cause it sticks so well. PA the same. PA-CF, no problem....tried this on several enclosed printers, one with active heating up to 60°....a friend of mine actually builds a crazy fullmetal corexy printer rated for ridiculous 100° chamber temp especially for that....i personally don't have a problem printing special blends, but its definitly not industrial grade
I will try this but using home-assistant a smart plug and the bambu integration for control as it exposes a shit load of sensors
Is there a wiki or guide to bambu home-assistant integration somewhere? I'm pretty out of the loop on that haha
So this is awesome. I even installed an identical setup thanks to you. However, after one print I think I’ve found a pretty decent flaw. The way poop flys around on the X1C I think it might be safer to mount the heater upside down in the current location or sideways under the aux fan. I’ve already had a piece of poop fly perfectly into the air intake hole. Just wanted to share. Thanks
Oh interesting! This hasn't happened to me at all but I'll keep an eye out 👀
@@emberprototypes also I had a brain fart here^ I meant to say the poop lands in the heater . Not the air intake.
An interesting idea, and the video is clear and understandable; there's a couple of audio issues but not during the "meat" of the video. So you got a like just for making a solid video, over an above the actual content! When I need my X1C's chambre to be warmer, I just throw an old blanket over it. You'll have a lot less energy loss if you insulate the printer, especially the top. Granted, it does complicate the AMS placement, but it's amazing what a few layers of poly-cotton can do.
Thanks for the feedback and thanks for watching!
Just an FYI, activated carbon doesnt filter VOCs above 60C. Stay safe.
Where did you read/learn this? A quick search shows that some activated carbons can work up to 200C in removing VOCs, but their efficiency may decrease with increasing temperature. It also sounds highly dependent on the type of activated carbon and the type of organic compounds themselves. I have not seen any sources say outright that they "do not work" at 60C, but I only spent a couple of minutes looking and asking ChatGPT.
@@emberprototypes BOFA touched on this during an interveiw at FormNext last year (2023). i cant find it now of coarse. but.... what i took from it is that carbon expands with heat as everything does and the specific VOCs related to 3d printing are smaller at temps about 60c. This allows them to pass right past the carbon and not be filtered. Mind you a thought i just had is....BOFA is in the market to sell filters.... so maybe some snake oil here. but it makes sence and i belive with heat carbon looses its ability to filter. Lots goes into it "working" what material your printing, temps not of the chamber but of the actual carbon ect.
@@emberprototypes One more thing to check out. NeverMore offers a product called "Scorch". its for ptinting in temps up to 65c.... they state that above 60c you see a significant decrease in performance of regular carbon. Scorch is carbon but modified somehow.
@@NWalker-zx6xu very interesting. I'll keep my eyes peeled for any further info or literature on that! I have a BOFA fume extractor and they definitely work great so I do trust them to some extent.
I had issued with warping too. I solved the problem by wrapping my X1C with 1 inch polystyrene rigid foam. I modulate the temperature with the enclosure fan and keep the chamber temperature at 50 deg C. The fan usually runs between 30 and 40% with a build plate at 70 deg C.
print the object at an angle for nylon like 45 degrees it will help with warping and with a chamber heater you will have no warp
A bit confused why you need the heater. A few printed parts will help seal up most of the holes between the electronics area and the main chamber. Once you do that the heat loss drops to where the bed can keep up and as a bonus your electronics should stay a bit cooler for possibly longer life.
I have a question about this hack. Who is we?
I sometimes use "we" colloquially to refer to Ember Prototypes as a brand, but it's basically just me!
@@emberprototypes I write it as I (we)
amazon link is for another model of heater.
It's an affiliate link so it depends which country you're in. Amazon will try to find the closest thing to the actual unit I purchased in your country. If it's not giving you the same heater, you can try to search for it instead.
I wonder if tearing apart one of those creality filament dryer things would give you a strong enough heater with all of the sensors/control panel. Not sure what the max temp is for those maybe some sort of adhesive insulation all around the enclosure would help out. I was thinking I would just make a replacement door panel or top glass and mount the heater to that so it could be removed easily and returned to normal.
Besides heating printer chamber, I’m thinking of filament box as well. Maybe Pid Arduino controller for pid and added safety measures programmed in.
Although a high enclosure temperature may be good for the printing process, you must realize that every part inside the chamber (mechanical, structural, electronic) must operate and 'survive' at that elevated temperature. A practical and still feasible chamber temperature is 60degC at most This is also the max chamber temperature that can be set in the X1E. Obviously, the X1E is prepared for that chamber temperature. But are all the other printers that you are "upgrading" temperature-resistant? What about the almost 80degC that you reach in your heater experiment?
I've only upgraded the X1C. Also, as I mentioned in the video, thin gauge thermocouples often read at higher temperatures in applications like this because of their low thermal mass. The X1E uses all the same components and is rated for 60C. The temperature sensor is at the top near the front door and undoubtly has higher thermal mass and slower response than the thin gauge thermocouples I used. My controller setpoint is 65C and the average temperature measured with thermocouples oscillates between 55 to 70C. However, the temperature reading from the Bambulab sensor itself never goes over 60C. So assuming they use that same temperature sensor to control internal chamber temps on the X1E, I think we are fine. Only time will tell - but this is definitely something I have carefully considered.
@@emberprototypes One important difference between X1C and X1E is the extruder module, especially the controller PCB inside. The PCB or semiconductors of the X1E may have a higher temperature rating. Although your demo is only the X1C, people may be inspired to try the same heater for their own printer. If their printer contains PLA-structural parts as part of the chamber, these can be severely damaged when exposed to your heater module (PLA starts softening at 60degC?). I would mention a simple warning against this in your own pinned comment
Does the heater have any regulatory approval, like UL or the European CE? And I don't consider CE =Chinese Exports as a valid one...
@@vsijben if it does, I doubt it's real. Likely just another certification-less item from overseas (which is why I wanted to open it up and check for safety precautions)
Great idea! Ill definitely try to do this in my Prusa Enclosure!
Good luck! Thanks for watching!
Nice idea, if anything worth it for faster preheating. Was slightly sad though you didn’t print the original model for a better comparison.
I was on a time crunch to get these molds out so I had to change two variables at once unfortunately 😢
I’ve used passive reptile heaters for chamber pre-heat. Hadn’t considered one for my X1C. You just add an Edison light socket and screw in ceramic “bulbs” of appropriate wattage. The smallest “bulbs” are about 2” in diameter so the footprint is a little deeper than this heater, but it should fit.
Thought about doing the same just wondering what is the long term influence high temps will have on the electronics (stepper motors, components on the extrusion head, controllers on the back of the machine etc.) which will all be exposed to high temps for long periods of time (I wanted to get to 90°C chamber temp, but I guess 80 will do fine for most materials I need). Have you considered this? do you have any input on this?
80C is likely too high. The X1E maxes out at 60C for good reason. 80C+ requires isolation of the electronics & motors like Stratasys machines do.
I have made something like this a while ago and uploaded it on printables. I guess you have seen it as well from the placement of the thermal probe (I used exactly the same) and also you opened up the heater and went straigt for the thermal fuse what I explained there as well. For everyone else: Just type in on printables "Bambu X1C Mini Heater holder and Air guide"
I totally did not see that, but I guess great minds think alike 😅
Did something similar with my P1P. Heater, temp control, enclosed and insulated chamber and a cooling fan on the CPU plus and additional exhaust fan mounted into the back panel to prevent cooking the electronics. The heater is permanently attached to the enclosure with screws no tape.
I should probably use screws and add a fan at the back at some point...but it seems to be working fine so far (I've been running it non-stop 8+ hours every day doing some production ABS work 😅)
@@emberprototypes now if someone could find a way to get the nozzle up to 350c and bed to 120c I’d be golden. Would like to stay all BL to keep a homogenous ecosystem which would make my workflow easier but as of right now running Qidi Q1 Pro for PPS CF because for the price it’s the best bang for buck for that material.
An alternative to these three devices, but in the form of an all-in-one, single product (for the same price): the $50 mini heater advertised to heat the resin in MSLA 3D printers (the one that has +/- buttons under the screen for the temperature set point, not the one from Elegoo that lacks them). Especially for EU customers as I am discovering that the YOUCIDI Mini Space Heater shown in this video is sold exclusively in the US and cannot be sourced from China, as strange as it may seem. The mini heaters for MSLA printers are powered from the mains too. They are a bit less powerful but I think they would do the job as well, especially as they have an integrated thermostat so there's no need for a separate thermometer and timer or smart plug. The temperature set point goes as high as 50℃ (122℉) and the size is W.57 × D.32 × H.108 mm (2.25 × 1.26 × 4.25 inches) and the power connector is extra small and plugs on the side, so it can fit in the P1S or X1C print chamber without being suspended (so no need for extra strong tape nor 3D-printed bracket) and without touching the build plate. They also have a (tiny) replaceable activated carbon filter. And of course, these items are available worldwide!
I actually looked at these beforehand and I think there were a couple of problems: 1) I think they have a max setting to them (eg. 50C) 2) They are typically <100W I never bought one to test though.
@@emberprototypes Do you really need more than 50°C in the chamber of your X1C? I print ASA only but it's true that you are printing nylon, so YMMV. Anyway, pay attention because I suspect that more than 50°C for hours repeatedly could significantly shorten the lifespan of the motherboard and stepper motors, as in the Bambu Lab P1 and X1 series these elements are not isolated from the heated chamber, sadly.
@@fluxcapacitor There's a reason why Stratasys machines have 80C+ chambers for ASA, ABS, PC, etc. It's definitely very geometry dependent but it helps. The X1E has an integrated heater that goes up to 60C and uses the same internal components, so up to 60 should be fine. The temperature sensor is also at the door, whereas my location is at the back closer to heat sources, so my temperature controller is actually set to 65 to account for differences in temperature offsets.
This unit is on Amazon UK for £32 today. But the thermostatic ones for 3D resin printers are only £67 so by the time you add thermostatic control they end up much the same. The resin printers ones may be a good bet.
@@NickBR57 just be careful, I'm pretty sure some of those only allow you to control the setpoint to 50C which might not be good enough. Plus their wattage is low so it may or may not do anything at all (or take forever to heat).
Great project! Simple, effective and carefully thought out. Subscribed!
Thank you so much for watching & subscribing! 🙏