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RoMoCo
Registrace 8. 07. 2007
An exploration of vintage and modern machinery alike. Rocan Motor Company
For Business Inquiries:
David@RocanMotor.Company
For Business Inquiries:
David@RocanMotor.Company
Haas HL-1 Through Tool Coolant Test!
Heres what I came up with for through coolant on the Haas HL-1. First I 3d printed some adapters for proof of concept. Ended up tapping the tool holders for 1/8npt in the front coolant port to keep it compact. Can easily revert back to factory coolant nozzles or use 1/8 npt now.
Theres a few leaks that need sorting. The boring bar reducing sleeve is not watertight. Nonetheless, there's enough pressure at the tool tip to push some chips out.
Theres a few leaks that need sorting. The boring bar reducing sleeve is not watertight. Nonetheless, there's enough pressure at the tool tip to push some chips out.
zhlédnutí: 149
Video
Fixing everything wrong with our HAAS CNC Lathe!
zhlédnutí 1,1KPřed 21 dnem
In this episode we repair the servo drive, tool turret and monitor on our Haas HL-1 CNC Lathe! Intro 0:00 Servo Drive Repair 5:43 LCD Monitor Upgrade 16:54 Testing the Repairs 23:45 More Problems?! 26:29 Rocan Motor Company Life Update 31:38 Tool Turret Repair 34:36 It Works! Whats Next? 1:00:06 Royalty Free Music Courtesy of CZcams Watch some more! HUGE 40HP Rotary Phase Converter Built from S...
HUGE 40HP Rotary Phase Converter Built from SCRAP?
zhlédnutí 3,1KPřed 2 měsíci
In this episode we build a 40HP rotary phase converter to power our CNC machines! NOW IN 4K! Be sure to like, comment and subscribe! Intro 0:00 Pulley Installation 8:00 Mounting Plate Fabrication 11:40 Frame Fabrication 23:06 Electrical Component Overview 28:02 Panel Layout 31:25 Enclosure Fabrication 39:36 Temporary Panel Connection 45:16 First Test! 49:10 Capacitor Balancing Overview 51:15 Co...
UNLIMITED POWER! Wiring the ULTIMATE GARAGE MACHINE SHOP! Now in 4K!
zhlédnutí 470Před 6 měsíci
An overview of some of the wiring that is going into the Rocan Motor Company garage machine shop! We have 240V convenience outlets EVERY 6 feet, lights, and a look into whats coming next in the shop. We get cozy wozy with some 7500w Vevor electric heaters. We also get LIT with LED lights on every truss. NOW IN 4K! Be sure to like, comment and subscribe! Intro 0:00 Cozy Wozy Heaters 2:18 Let The...
We FIX and TEST our USED $1500 TWO POST LIFT on a Tacoma!
zhlédnutí 249Před 7 měsíci
We finish off the restoration of the Ammco 9000lb 2 post lift by machining some new parts and adjusting the arm position safety locks. Part 1: czcams.com/video/j2lAgxoIzhA/video.html In this two part series we refurbish a well used Ammco 9000lb 2-Post Lift. Chapters: 0:00 Intro / Title Sequence 0:44 Bleeding the Hydraulics 6:42 Safety Release Cable Replacement 9:52 New Bolt! 12:45 New Lever! 13...
How SAFE is a USED $1,500 TWO POST LIFT?
zhlédnutí 1,2KPřed 8 měsíci
In this two part series we refurbish a well used Ammco 9000lb 2-Post Lift. Chapters: 0:00 Intro 0:44 Title Sequence 1:45 Removing Old Cables 4:35 Cable Routing 5:48 New Cables! 7:30 Top Pulley Refurbishment 15:45 Seized Pulley! Carnage! 18:10 Machining a New Pin 24:30 Outro Watch some more! Haas HL-1 CNC Lathe Restoration czcams.com/video/DYRcjSMFGbo/video.html Bridgeport Milling Machine Cleani...
$15,000 CNC Lathe- For FREE?
zhlédnutí 2,5KPřed rokem
Chapters: 0:00 Title Sequence 0:07 Intro 0:52 Disassembly Begins 3:52 Cleaning The Panels 7:45 Motor Reveal 10:21 Door Refurbishment 13:25 Reassembly Begins 15:54 Wrapup / Whats Next? Watch some more! Bridgeport Milling Machine Cleaning and Reassembly czcams.com/video/Uy0YkbqfhZs/video.html Bridgeport Milling Machine Disassembly and Cleaning czcams.com/video/fwutfyf2T7o/video.html Watch me take...
Bridgeport Milling Machine Cleaning and Reassembly
zhlédnutí 4,1KPřed rokem
We continue work on the Bridgeport, wrapping up the base rebuild. Soothing ASMR Machine Cleaning and Rebuilding. Remember to like and subscribe for upcoming videos! Chapters: 0:00 Recap 0:25 Intro 0:34 Cleaning 1:31 Bijur Oiler Rebuild 5:07 Leadscrew Nut Splitting 6:35 Dial Holder Repair 7:27 Knee Gib Replacement 10:40 Bijur Oiler Installation 10:55 Saddle Installation 13:18 Saddle Leadscrew In...
Living The Dream - Starting a Business in a Pole Barn
zhlédnutí 751Před rokem
Living The Dream - Starting a Business in a Pole Barn
Bridgeport Milling Machine Disassembly and Cleaning ASMR
zhlédnutí 10KPřed rokem
Bridgeport Milling Machine Disassembly and Cleaning ASMR
South Bend Lathe Drive Belt Replacement
zhlédnutí 9KPřed rokem
South Bend Lathe Drive Belt Replacement
Unloading A Bridgeport Mill - The Hard Way
zhlédnutí 3,2KPřed rokem
Unloading A Bridgeport Mill - The Hard Way
2005 Kawasaki Ninja ZX6R 636 Cold Start and Idle
zhlédnutí 9KPřed 6 lety
2005 Kawasaki Ninja ZX6R 636 Cold Start and Idle
TOS FA3V Milling Machine Getrag Bellhousing Machining 2
zhlédnutí 994Před 9 lety
TOS FA3V Milling Machine Getrag Bellhousing Machining 2
TOS FA3V Milling Machine Getrag Bellhousing Machining 1
zhlédnutí 952Před 9 lety
TOS FA3V Milling Machine Getrag Bellhousing Machining 1
It's been about a year any problems with the motor using a vfd? I keep reading lot of these older motors will work with a vfd but won't last because the insulation in the coils are not high enough
coolant thru wasn't an option back in the day Great you came up with something.
Very 'cool'!
Thank you!
Trying to find a Haas myself. Great Idea!
Thank you! I have a tricky inside profiling job and the through tool coolant will be a huge help for clearing chips. As far as I can tell, Haas never planned on through - tool coolant on these older machines - come to think of it, at the time of manufacturing (1997) through tool coolant might not have even existed!
May I ask how long you cut your belt? I bought a lace belt off ebay 1x62.5" but it's too long and worryingly thin. I've maxed out the adjustment, used belt conditioner, and it's still slipping. I have a job to do for a buddy that requires a lot of cutting and it's taking FOREVER! I was considering buying a 1.25x61" but I'd like to see what works for other people before I waist another $50+.
I don't recall the actual length- my suggestion is to buy a belt that is too long and to cut it to length as I did in the video. I can take a measurement for you, but theres a lot of variation in belt length from model to model. This is a 1965 South Bend 10L. I suggest setting the adjustment to the shortest possible adjustment, and then engage the drive lever to move the pulleys apart. Use a garment measuring tape or string at the middle of the pulleys to get a total belt length. If you are using laced belts, you don't need any additional length. If you are using a glued / lap belt, then add a few inches of length to account for the overlap. Lace it /glue it up and mount it, a little slack is preferred at this point. Then adjust the tensioner as necessary to take up the small amount of slop in the belt.
@RocanMotor I called Squirrel Daddy, the company I got the belt from, and they sold me a strip of lace for $10. I have the lacing tool, so I'm going to shorten it. I have to make 2 4" belts for the 18" American, so it'll all work out. I'll just order more than I need from McMaster Carr. I don't prefer the 1" I got because it's so thin. 0.061"
More cnc videos please
@@speedhuntersrb we've got some on the way!
Здравствуйте, много времени прошло, но всё равно спрошу. Какой размер фрезы потянет этот станок? Купил под восстановление, конус ИСО 40
Привет, надеюсь, вы меня понимаете, я использую переводчик. В видео использована ракушечная мельница диаметром около 300 мм. Он справился с этим легко. Я думаю, что этот станок TOS может работать практически с любым резаком ISO40.
@@RocanMotor Большое спасибо! Смотрел по отзывам хороший станок , говорт, кто на нем работал
I want to ask about your idler motor specification, rotation speed? voltage? thanks
1800rpm, 120/240vac, single phase, 1.5hp. I'm running it on 240vac in this setup. Its okay if there's a slight mismatch in speed- since the pulleys are slightly different in size after the idler motor starts it slows down the pony motor.
very cool. .i own a 96 hl2 runs great
Nice! I believe the HL2 had an option for a tailstock? That's the biggest shortcoming of the HL1, I think.
@@RocanMotor Yeah i needed the Tailstock......But you CANT Beat the Price you paid!!
@@DJ-yp4kc couldn't agree more!
If some tantalum capacitors have failed then more will almost certainly follow and given how much damage they can do I'd personally replace all of them on all the drives, they're notorious for failing after several years use. To remove them carefully use hot air gently bringing the board up to temperature without scorching it (practice on scrap boards), not the iron and clean the pads with desolder wick, those suckers can pull pads off the board particularly surface mount pads and I NEVER use them. Just look at the remaining good drives to identify blown parts. solder the new parts using hot air and they'll pull themselves straight due to surface tension. "Self fluxing" enamel wire is best, you don't need to strip it, just solder through the enamel.
Thanks for the heads up and tips! Going on 3 months now without any new issues, so fingers crossed I won't have to replace the caps just yet. Its also my understanding that even the newest servo drives are all plug and play.
@@RocanMotor Trouble is with tants it when you have to replace them because they've finally failed they often do so much damage that repair isn't viable and it's not expensive or even a long job with practice.
Excited for seeing some chips on the haas. Sorry to hear about the job, but happy to know you're pursuing a passion. Can't wait for some more videos. All the best.
I greatly appreciate the kind words! Many more videos on the way.
Best of luck on the new business!
thanks for the video good luck
My pleasure, thanks for watching!
Glad to see you got the lathe running :) all the best for your future adventures
Thank you Luke! We are getting close to running now. In a few weeks I'll be posting a rebuild of my Tool Grinder- it's an Agathon Style, E. Hofmann, Suisse Made.
@@RocanMotor cool cant wait to see it. I am hoping to get some videos up too some time soon
@@LCalleja I look forward to seeing your videos as well!
What a great video! Your new business is going to be a huge success.
Greatly appreciate the kind words!
@@RocanMotor You are very welcome my friend
when you torque the stud in the epoxy do you use the same torque as the anchor required?
It's best to check the directions of the epoxy being used and to confirm that you can meet the torque and fastener size suggested by the lift manufacturer. In my experience most epoxies allow for higher torque values than an equivalent sized expanding anchor.
Nah bruh ... epoxy and a anchor ⚓️ not only epoxy
I always suggest following manufacturer suggestions. All of the anchoring epoxies I've used specify using studs of the correct size and sizing+cleaning the bore correctly before applying epoxy. Generally this results in a pullout strength that greatly exceeds that of an expanding anchor. Many expanding anchor instructions caution against using epoxy with them, though I have heard of people combining both. Imho either expanding anchors or epoxy are viable options so long as the concrete is prepared correctly and manufacturer instructions are followed. This lift has been installed a few years now and I've experienced zero torque loss in any stud- I can't say the same of expanding anchors I've used in the past. When I did public works we exclusively used anchoring epoxy- far too many failures with expanding anchors over time.
We built a pony motor start stand for a 30hp idler, currently only using a 10 hp idler. Very nice build.
cant wait to see you fix those boards! very cool build
Thank you!! I'm wrapping up the video showing the board repair and HL-1 Startup- it may be a few weeks, but do stay tuned! Lots of big changes coming to the channel- moving forward Rocan Motor Company will be my full-time job, so plenty of content to come!
This is great content keep it up!
I appreciate it! Comments like this really help to keep me motivated!
I doubt you’ll ever pull more than 30 amps with your vf2. In my experience power requirements are over rated. Also with a properly designed phase converter, start-up with capacitors wouldn’t be a problem with a motor of this size.
I'm my testing of the VF-2SS so far I'd agree. Regarding the capacitor start, the current draw for a motor this size was in the 300 A range, supposedly, which I hadn't confirmed through any math of my own. That's for a brief moment of course, and likely okay, but I had the pony handy so this seemed simpler at the time.
quality video ! how much did it cost in total? thanks for sharing
Thank you! I tallied it all up and the final cost was roughly $800 for everything. That includes just about everything except for the 4/0 quadruplex cable to connect it all. The motors were free as was the steel for the frame. 40hp rotary phase converters generally are $5000 or more, so overall I'm happy. A smaller unit can be built for much cheaper- the pulleys required for the large motor for example are roughly 25% of the cost, and the large contactor was another 25%.
Do you leave the pony motor belt connected after start? Others I have seen use an idler pully connected to a lever so the belts can be slackened after start, think clutch.
I considered an electromagnetic clutch, similar to an AC compressor in a car, but ultimately opted to keep it simple and left the belt turning whenever the system runs. The losses are negligible.
@@RocanMotor0:42
It clamps on the shaft? Awesome.
With remarkable force! Split collets are really great.
Very impressive, from a crusty old miller from the UK I wish you well
Thank you for the kind words!
The bigger motor may have a threaded plug on the bottom side of the bearing bell ends that you greased. Take those bottom plugs out when greasing and the old grease and bearing wear particles will get pushed out of the motor.
I'll have to check! I appreciate the comment, I was looking for a second port/ for the grease to come out but didn't see one. Didn't cross my mind to look underneath. Thank you!
Congratulations on the 3 phase. Excited to see you fix the Hass
Thank you! The lathe is up and running and we are working on the video showing the drive repair. Very exciting times for us!
To all those watching- We had some mic issues filming this, but on our next video we have improved our audio greatly with some new mics and some changes to our post processing. Thanks for tuning in!
Great vid buddy, I’d luv to be able to do something similar, but don’t have the confidence 🤙
Thank you Joe!! I say give it a shot with a smaller 3 phase motor. A phase converter this large is a bit daunting (and deadly), but the same principles apply to all 3 phase motors and with some research and planning you could have a working phase converter in a weekend. Also, it doesn't need to be expensive- local ads (marketplace, craigslist, etc) turn up free 3 phase motors and components all the time.
Grate video and a nice big motor:)
Thank you Luke!
Ai mai avut probleme ?
Am avut probleme cu șuruburile de extindere. Nu am avut niciodată probleme cu epoxidul, atunci când este folosit corect. Tradus folosind Google.
@@RocanMotor am aceeași problema.Multumsc
@@George-wh7xs Încercați epoxidul. Urmați cu atenție instrucțiunile și veți fi fericit. Multumesc pentru comentariu!
🔥🔥🔥
I want one!
It's taking 15 kicks 😂
Almost one for each year its sat!
@@RocanMotor yes understood
Let's goooooooo
Ordering tools... Things are moving quickly!
Very cool!
Thank you!! It's slow going, but we are working hard on the video showing the rotary phase converter that powers this lathe. After that is done, well release a video showing this lathe getting up and running!
What size is the rod, 3/4"? Where did you source it from?
3/4"-10tpi Threaded B7 rod, 8in long. Amazon came in the cheapest for B7 at the time. Affiliate link below for your convenience! amzn.to/3IUvdk4
@@RocanMotor Thanks. I'm looking at the Hilti HY-200 Epoxy System. Got a buddy that works for them so the pricing won't be as insane lol.
Very nice!
Thank you! We're working on a full length video showing the construction, balancing, testing and installation of this unit!
What’s the hp of the pony
@@aidenp265 the pony motor is 1-1/2hp running at 220vac, 1ph.
Just found your channel and Subscribed. Very nice lathe
Thank you so much!
Those are crap and give nothing but problems in the long run. Get a pigtail lead instead. Solder the joints and heatshrink if you want it to be a pro job.
Solder joints shouldn't be used in high vibration environments. I agree though, a pigtail with a properly crimped and heat shrunk joint is a more robust solution. With that said, this has presented zero issues so far since I installed it.
@@RocanMotor half the shit in your vehicle is soldered, that's nonsense. Been doing it for over 30 years never a problem.
@@dabooge the various circuit boards absolutely use solder, but solder joints for wiring connections are strongly discouraged. The boards are secured well and are not prone to brittle failure like a wiring connection is. Honestly, I can't think of any oems employing solder joints in the wiring harness. I'm curious if you have seen any oems use solder joints. In my time working as an aerospace and automotive mechanical engineer, crimp joints have always been favored and what is reccomended by SAE and other governing boards. With that said, a soldered joint, when properly supported won't necessarily fail, as your experience has shown.
What's with the annoying music?
Just trying new things. I appreciate the feedback! Any song in particular that is problematic, or is it that the music has lyrics?
Looking good
Is that vfd input is 220v single phase and output 380v 3 phase? If that what is its model and brand?
220v 1 or 3 phase input 220v 3ph output. Link in the description!
@@RocanMotor but this motor is 380v 3 phase?
@@kregerstainer this is a 240/480v 3 phase motor. It is wired for 240v on my machine.
@@RocanMotor thanks for replying,,
@@kregerstainer my pleasure!
Is that coarse thread or fine thread ?
Coarse thread 👍
Fantastic work. Cant wait for the next one and some machining too!
Thank you!! It's an extremely busy month for us- walls are getting closed up this week, and we've got a really large, 8000lb surprise coming very soon!
I left the factory installed Forward-Reverse switch in place, mounted the VFD on a wall behind the mill, and wired the VFD 3 phase output directly to the Forward-Reverse switch. Followed by building and installing (at a convenient place on the mill) a remote-control panel equipped with Start/Stop and Speed Control potentiometer. Followed by programming the VFD for remote control per VFD instructions. The reason for leaving the forward reverse drum switch in place and wiring the VFD to it, was to prevent having to change the forward reverse switch direction on the remote panel when changing from low to high speed operation (which changes spindle rotation). When changing from low to high speed operation (or vice-versa), reverse the drum switch position, leaving the Forward Reverse switch on the remote panel unchanged.
That's a really nice way of doing it! You also can't beat the solid feeling of the oem directional switch. In the past I had wall mounted all of my vfds and then would have my controls on a mount within easy reach. With this shop I have been trying to make everything easily movable, so I'm trying to machine mount all controls so that I can simply unplug, roll to a new spot and plug it back in. I will be building a new control station for the bridgeport with forward reverse, e stop, speed pot, and some additional controls for an upcoming addition to this mill that's secret at the moment. At the time of recording, I just needed to get the mill running to aid in getting the shop built. Thanks for watching!
I'm just gona oil up these coils... with some coil oil
This kind of lift stuff is way over my head.. aha. Jokes aside, its very nice seeing you realize your passion. Super funny how it perfectly fits beneath your rafters. Sick, man. 🤘🚗
Hahahaha, love it. Appreciate the kind words of encouragement! Things should improve rapidly- going all in with my business and the videos soon.
Elegant solution.
Thank you!
This is sick! So much space 🤤 congrats on escaping the rent trap for your shop space.
Thank you!! Honestly, it was near the top of my bucket list. Some nights I just sit in awe and feel nothing but gratitude.