IDCON Reliability and Maintenance
IDCON Reliability and Maintenance
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Using Root Cause Analysis Process for Everyday Problems in your Plant
Using Root Cause Analysis Process for Everyday Problems in your Plant
In this installment of the "Common Mistakes in Root Cause Failure Analysis" IDCON INC President Tor Idhammar will explain why it is a good idea to apply the RCA process to everyday problems in your plant, mill, or mine.
#rootcauseanalysis #reliabilityengineer #maintenancemanagement #rca
Sign up for our Root Cause Analysis Training September 18-19 in Raleigh, NC today!
www.idcon.com/events/
zhlédnutí: 89

Video

Root Cause Analysis: Save and Organize Spare Parts
zhlédnutí 89Před dnem
In Part 3 of this series, IDCON INC President Tor Idhammar talks about why it is important to save spare parts and how to organize them correctly. #rootcauseanalysis #reliabilityengineer #maintenancemanagement #rca Sign up for our Root Cause Analysis Training September 18-19 in Raleigh, NC today! www.idcon.com/events/
Root Cause Analysis Mistakes: Using Facts in Problem Statements
zhlédnutí 79Před 14 dny
In Part 2 of this series, IDCON INC President Tor Idhammar continues to detail the correct way to write a problem statement. The problem statement must be factual for effective Root Cause Analysis. #rootcauseanalysis #reliabilityengineer #maintenancemanagement #rca Sign up for our Root Cause Analysis Training September 18-19 in Raleigh, NC today! www.idcon.com/events/
Root Cause Analysis Mistakes: Writing Problem Statements
zhlédnutí 107Před 21 dnem
In Part 1 of this series, IDCON INC President Tor Idhammar gives advice on what to include - and what not to include - when writing a problem statement in the Root Cause Analysis process. #rootcauseanalysis #reliabilityengineer #maintenancemanagement #rca Sign up for our Root Cause Analysis Training September 18-19 in Raleigh, NC today! www.idcon.com/events/
Knowing Why
zhlédnutí 70Před měsícem
Knowing why you are doing reliability and maintenance is key to proper maintenance management. IDCON Founder Christer Idhammar explains why in this video, an excerpt from his SMRP 2021 keynote speech. Check out IDCON's training options for your team here: www.idcon.com/training/ #reliabilityengineer #maintenancemanagement #preventivemaintenance #smrp
What is the right maintenance method?
zhlédnutí 136Před měsícem
Are you using the right maintenance methods in your preventive maintenance plan? In this webinar clip, IDCON INC President Tor Idhammar goes over 3 commonly used maintenance methods that might be right for you. Test your maintenance method knowledge here and let us know how you did in the comments: www.idcon.com/resource-library/technical-equipment/test-your-knowledge/ Sign up for IDCON's Preve...
What's my Job? Maintenance Manager Part 3
zhlédnutí 118Před měsícem
Hello again Maintenance Managers! Check out this video for even more advice on how to be the best Maintenance Manager you can be. Read about a Maintenance Manager's Key Roles to Success here: www.idcon.com/resource-library/leadership-in-maintenance/what-is-my-job-maintenance-manager-part-ii/ Want to be an expert? Check out this article: www.idcon.com/resource-library/leadership-in-maintenance/m...
What's My Job? Maintenance Manager Part 1
zhlédnutí 177Před 2 měsíci
Attention Maintenance Managers! Do you need a refresher on your job roles and responsibilities. Are you thinking about a career as a Maintenance Manager and want to know what the job entails? Watch this series to get a better idea of what your day-to-day as a Maintenance Manager will look like. Get more details about your role as a Maintenance Manager: www.idcon.com/resource-library/leadership-...
A Maintenance Manager's Keys to Success
zhlédnutí 170Před 2 měsíci
Poor leadership is a morale and reliability & maintenance management killer and we need our maintenance managers to be effective. What are the skills and tasks that maintenance managers need to have/do to keep their teams on track and focused on their goals? Are you a new Maintenance Manager or want to become one? Or maybe you are an experienced Maintenance Manager needing to refresh your job s...
Should I Schedule a Maintenance Assessment?
zhlédnutí 72Před 2 měsíci
Even the best organizations often struggle to figure out the next steps to continuously improve. A reliability and maintenance assessment will help clarify the next steps. Is it time for a maintenance assessment at your plant, mill, or mine? Find out why it is important to regularly assess your maintenance program in this short video. Sign up for your reliability and maintenance assessment toda...
Maintenance Key Performance Indicators (KPIs)
zhlédnutí 188Před 2 měsíci
This week's video explains maintenance KPIs and why they are important. Read more about KPIs here: www.idcon.com/resource-library/leadership-in-maintenance/maintenance-leaders-and-key-performance-indicators/ #reliabilityengineer #reliabilitymaintenance #maintenancemanagement #shutdown #downtime #production #manufacturingexcellence #manufacturing
How to Lead Planning and Scheduling Meetings
zhlédnutí 108Před 3 měsíci
IDCON VP Owe Forsberg details one key element of an effective Work Management System: weekly planning and scheduling meetings to confirm the next week’s schedule, what work needs to be planned, and what work will carry over to next week. The meeting needs to be efficient with a focused purpose and the right people in the room. Understanding how to facilitate meetings is a skill that needs to be...
Following Maintenance Job Steps
zhlédnutí 113Před 3 měsíci
Watch this video from IDCON Consultant Leslie Skelly to learn about why it is important to follow maintenance job plans as they are assigned. Sign your team up for planning and scheduling training today! On site, online, or self-paced. www.idcon.com/maintenance-planning-and-scheduling-training/ #reliabilityengineer #reliabilitymaintenance #maintenancemanagement #shutdown #downtime #production #...
Understanding Operational and Maintenance Schedules in IBM Maximo/MAS
zhlédnutí 168Před 3 měsíci
This week we are featuring a video from John Todd at Total Resource Management explaining operations and maintenance schedules within IBM Maximo/MAS. Make sure to subscribe to their channel so you can catch the rest of the Feature Fridays! @trmnet www.youtube.com/@trmnet Learn more about TRM on their website: www.trmnet.com #reliabilityengineer #reliabilitymaintenance #maintenancemanagement #ma...
What is RACI for Reliability Engineers?
zhlédnutí 227Před 3 měsíci
In today's video, IDCON Technical Consultant Victor Martinez will explain the relationship between RACI and the responsibilities of the reliability engineer throughout the planning and scheduling process. The reliability engineer plays a crucial role in ensuring the optimal operation of equipment and systems. Their tasks include estimating parts and materials, identifying necessary equipment, a...
What is Production Downtime?
zhlédnutí 219Před 4 měsíci
What is Production Downtime?
Tradesperson Roles and Responsibilities in Work Execution
zhlédnutí 117Před 4 měsíci
Tradesperson Roles and Responsibilities in Work Execution
Microsoft Excel vs. Microsoft Project for Planning and Scheduling
zhlédnutí 197Před 4 měsíci
Microsoft Excel vs. Microsoft Project for Planning and Scheduling
Why Do We Need Standard Job Plans?
zhlédnutí 153Před 4 měsíci
Why Do We Need Standard Job Plans?
The Importance of Time in Operations and Maintenance
zhlédnutí 189Před 4 měsíci
The Importance of Time in Operations and Maintenance
The Bill of Materials is Outdated...Now What?
zhlédnutí 143Před 5 měsíci
The Bill of Materials is Outdated...Now What?
El Mantenimiento Preventivo en la Planificación y Programación
zhlédnutí 87Před 5 měsíci
El Mantenimiento Preventivo en la Planificación y Programación
Where does the Spare Parts Process fit in the Maintenance Cycle?
zhlédnutí 177Před 5 měsíci
Where does the Spare Parts Process fit in the Maintenance Cycle?
Consejos para Mejorar el Mantenimiento: Ciclo de Mantenimiento
zhlédnutí 171Před 5 měsíci
Consejos para Mejorar el Mantenimiento: Ciclo de Mantenimiento
7 Step Root Cause Analysis Work Process
zhlédnutí 346Před 5 měsíci
7 Step Root Cause Analysis Work Process
Do we really need to do kitting and staging? #reliabilityengineer
zhlédnutí 131Před 6 měsíci
Do we really need to do kitting and staging? #reliabilityengineer
What is Kitting and Staging? 9 Steps for Effective Kitting and Staging
zhlédnutí 184Před 6 měsíci
What is Kitting and Staging? 9 Steps for Effective Kitting and Staging
Why is the Mechanical Seal Corroded? IDCON INC Maintenance Tip #reliabilityengineering
zhlédnutí 106Před 6 měsíci
Why is the Mechanical Seal Corroded? IDCON INC Maintenance Tip #reliabilityengineering
How to Run Effective Weekly Scheduling Meetings: Scheduling Tip #4
zhlédnutí 120Před 6 měsíci
How to Run Effective Weekly Scheduling Meetings: Scheduling Tip #4
Scheduling in a Reliability Partnership: Maintenance Scheduling Tip #3
zhlédnutí 178Před 7 měsíci
Scheduling in a Reliability Partnership: Maintenance Scheduling Tip #3

Komentáře

  • @jdcleary
    @jdcleary Před 18 dny

    My understanding of an obsolete part is one that is no longer being manufactured by the OEM, either due to newer models or even the OEM simply not supporting that component.

    • @idcon
      @idcon Před 13 dny

      Hi JD. We include equipment that has been removed, basically any part not needed to be stocked we usually say obsolete. For instance, if a piece of equipment has been decommissioned all the spare parts for that equipment could be considered obsolete - if no other equipment in the plant is the same.

  • @alefolegnebayewe6997
    @alefolegnebayewe6997 Před 29 dny

    FAA AC 120 17B good reference. Did you have a maintenance program then how do you monitor its effectivity?

  • @Asgard2208
    @Asgard2208 Před 2 měsíci

    It is difficult, and probably unfair to make the following comment in isolation of watching one video, but here goes. Most maintenance organizations I have worked in are undermanned as I believe most companies still operate under the misunderstanding that maintenance is a necessary evil, a budget drain and expense they would prefer to avoid. I always start with a questionnaire split between the maintenance planning and execution, and let the maintenance personnel answer it. You get a radar diagram that gives you a very easy, visual picture of your strengths and weaknesses. And that allows you to focus on those parts of the work process where you need to apply attention. Now you can agree a place to start, set a SMART goal to do so, assign ownership, and draw up a plan to implement. Easier said than done at times, as the undermanned organization must still perform its core activities and keep the plant operating I also believe that all plant and equipment should have a criticality measure applied and visible in the CMMS as that helps drive the day-to-day prioritization of execution. I think if you get these things right you have a do-able game-plan, but you need your management's support to achieve success.

  • @allanbarry6957
    @allanbarry6957 Před 2 měsíci

    Those 3 characteristics of a good KPI are useful to remember: Encourage the right behaviour, difficult to manipulate, and not difficult to measure.

  • @AbulBasharTeacher-fn1zb
    @AbulBasharTeacher-fn1zb Před 3 měsíci

    Hi

  • @AbulBasharTeacher-fn1zb
    @AbulBasharTeacher-fn1zb Před 3 měsíci

    I am interested

  • @sonandpets1215
    @sonandpets1215 Před 3 měsíci

    Awesome information as usual, now and back then. Thank you!

  • @sonandpets1215
    @sonandpets1215 Před 3 měsíci

    Thank you and your team for sharing your knowledge, Sir. You are truly appreciated.

    • @idcon
      @idcon Před 13 dny

      So nice of you

  • @sonandpets1215
    @sonandpets1215 Před 3 měsíci

    Great information applicable to real life scenarios. Thank you Sir!! Any suggestion for someone like me who's coming back to manufacturing after 18 years (I'm a woman who stayed home to raise a family)? I've learning computer software and I'm enrolled to learn CMMS because my job position will be maintenance planner/scheduler.

    • @idcon
      @idcon Před 13 dny

      Welcome back to "plant" life! If you haven't had formal planner training, we suggest that is also a good place to remind yourself of best practices. As a planner, reach out to the maintenance trades when you build a job plan to get their feedback on estimated time and labor required.

  • @joerader6532
    @joerader6532 Před 4 měsíci

    I’ve been in operations management and supervising manufacturing operations for decades now and I have found a lot of engineers just goof off all day long and more or less a glorified quality inspector. I would end up having to figure out the issues and root cause along with supervisors and maintenance and team leaders who work out on the floor. A lot of the engineers I’ve worked with absolutely know nothing of the manufacturing processes. Good video on explaining what one should know and. E accomplishing daily.

  • @philliphsieh83
    @philliphsieh83 Před 4 měsíci

    Never cut expenses on repair and maintenance for your machines and transportation….. you could cost more in damages and accidents when your vehicles, machinery, facilities, and operation centers fail….. it is better to invest in repairs and safety checks ups or you could see lawsuits and danger when your machinery and transportation burns out…. Safety first….. let’s get rid of luxuries and avoid future problems to balance out the budget

  • @ashkumar8797
    @ashkumar8797 Před 4 měsíci

    Thanks for sharing

  • @sonandpets1215
    @sonandpets1215 Před 4 měsíci

    Good job!

  • @user-sx6zn1jo5r
    @user-sx6zn1jo5r Před 6 měsíci

    Thank you so much sir, I'm new to your channel and yet so informative. Watching from Philippines.

    • @idcon
      @idcon Před 6 měsíci

      We are glad the videos are helpful!

  • @leslieskelly6405
    @leslieskelly6405 Před 6 měsíci

    Kitting can seem "daunting" for many organizations. Pick an area and pilot the kitting and staging process, identify opportunities for improvement. Once the process has been improved, move into another area. Have to start somewhere!

  • @user-sx6zn1jo5r
    @user-sx6zn1jo5r Před 6 měsíci

    Thank You.

  • @idconeurasia
    @idconeurasia Před 7 měsíci

    Very helpful. BTW In post soviet countries they didn't even have a term for Scheduling. It all was called planning.

  • @sanihjk2
    @sanihjk2 Před 8 měsíci

    You are incredible.

  • @gaeb912
    @gaeb912 Před 8 měsíci

    wow excellent explanation

    • @idcon
      @idcon Před 6 měsíci

      Thank you! Glad it helped.

  • @idconeurasia
    @idconeurasia Před 8 měsíci

    Can't wait to see the new pack of tips!

  • @user-ii7sq4io7j
    @user-ii7sq4io7j Před 9 měsíci

    Good overview, operations involvement is key. Like the way you phrased it as "first line of defence".

  • @user-ii7sq4io7j
    @user-ii7sq4io7j Před 9 měsíci

    Very true, the right image can often get the point across more quickly and more clearly. Good reminders!

  • @user-ii7sq4io7j
    @user-ii7sq4io7j Před 9 měsíci

    Great overview of the reasons why the hierarchy info is important and the process to implement and improve it. Well worth digging into this more to get the benefits.

  • @SerigneabdouazizkaneKane-uv6lw

    Very important think you

  • @SanchoSEdgar
    @SanchoSEdgar Před 10 měsíci

    As a recently appointed head of planning and scheduling this has been one of my most difficult tasks, to separate planners from several day to day affairs so they focus on planning. The problem is that someone has to do every of those "not a planners job"..

    • @leslieskelly6405
      @leslieskelly6405 Před 10 měsíci

      It is a challenge @SanchoSEdgar to protect the planners. It is important that organizations understand and communicate the role of a planner and how they support maintenance and reliability performance within the plant/mill. Take it day by day!

  • @TheRealTonyBoi
    @TheRealTonyBoi Před 10 měsíci

    Exactly... they do everything but actually planning

    • @leslieskelly6405
      @leslieskelly6405 Před 10 měsíci

      Not the fault of the planner in many cases. There needs to be a well defined planning process with roles and responsibilities that is implemented site wide.

  • @franklindiniz8472
    @franklindiniz8472 Před 10 měsíci

    Very good material. Thank you for your time.

  • @TheRealTonyBoi
    @TheRealTonyBoi Před 11 měsíci

    Good video. Short and to the point.

  • @jakei5033
    @jakei5033 Před 11 měsíci

    Great videoa nd thank you for the information I truly appreciate it Sir.👍

    • @idcon
      @idcon Před 11 měsíci

      Thanks for watching.

  • @christeridhammar3766
    @christeridhammar3766 Před 11 měsíci

    Very good presentation Leslie

  • @christeridhammar3766
    @christeridhammar3766 Před 11 měsíci

    I really liked this presentation

  • @TheRealTonyBoi
    @TheRealTonyBoi Před 11 měsíci

    good point

  • @leslieskelly6405
    @leslieskelly6405 Před 11 měsíci

    Very relatable! "Degrees from the goal" happens and we don't even realize it.

  • @leslieskelly6405
    @leslieskelly6405 Před rokem

    Hourly trades can assist in the development of the Standard Job Plans (SJPs) - great way to get their buy-in and feedback for continuous improvement.

  • @TheRealTonyBoi
    @TheRealTonyBoi Před rokem

    well... gone shopping now 🙃

  • @scottjohnson7466
    @scottjohnson7466 Před rokem

    I will make plans to attend, it has been 23 years since the last maintenance roundtable. So many things have changed in that period.

    • @idcon
      @idcon Před rokem

      See you there!

  • @ericphantri96734
    @ericphantri96734 Před rokem

    How much percent of maintenance rely on human is the goal..because in theory 99% of all automatic is done by machine possible and 24 hr on is easy if use triangle rotation operation so machine always had off time just like human and layers of short or long order are separate but all is boil down to finance

  • @chetankumarsharma1019

    Respected sir I want to do good work in Reliability, how can i join you.... With Regards

  • @leslieskelly6405
    @leslieskelly6405 Před rokem

    Detailed step by step process for updating BOMs for any organization - knowing where to start is often the hardest part! Thanks, John!

  • @maconner99
    @maconner99 Před rokem

    Good info. TY

  • @anasal-qaisi6392
    @anasal-qaisi6392 Před rokem

    Great video Thanks

  • @rohithjohn270
    @rohithjohn270 Před rokem

    Make it loud

  • @leslieskelly6405
    @leslieskelly6405 Před rokem

    Planner's are often hindered by the absence or out of date BOMs. Good idea to identify the role(s) for the refinement of BOMs within an organization. Great video John!

  • @user-ii7sq4io7j
    @user-ii7sq4io7j Před rokem

    Nice summary John. BOMs are critical to reliability success. One other reminder to folks is to make it part of your new equipment; that is for any new equipment the supplier must supply a complete digital-format BOM. This can then be loaded into the CMMS with little effort.

  • @GM-jj4su
    @GM-jj4su Před rokem

    Great info.

  • @gdnc
    @gdnc Před rokem

    Great video... nice change.. keep going Greg..

  • @TheRealTonyBoi
    @TheRealTonyBoi Před rokem

    I was actually hoping to see such kind of content long ago

  • @InCog2020
    @InCog2020 Před rokem

    Nicely edited.

  • @savagesosa
    @savagesosa Před rokem

    Keep it going

  • @leslieskelly6405
    @leslieskelly6405 Před rokem

    Keep it simple! It is human nature to over complicate or overthink.