MidEngineering
MidEngineering
  • 108
  • 188 535
Repairing a Triumph Tiger Cub Frame - restoring the centre stand pivot lugs. Part 1 - preliminaries.
This Triumph Tiger cub frame had not only had the centre stand iremoved (which was possibly a common thing to do if the bike was going to be used for trials or trail riding) but had also had the pivot lugs on the frame cut off, and in a pretty crude fashion to boot! The repair needed a fair bit of welding plus cutting, milling, turning, drilling, grinding & filing!
zhlédnutí: 60

Video

Finishing the Digger Boss. More core drilling with annular cutters, internal parting, boring to size
zhlédnutí 190Před 14 dny
Part 2 of making a replacement boss for a digger/excavator, using annular cutters (or core drills), an internal parting off tool in a shop made boring bar, & some standard boring operations. The smaller core drill (43mm dia. x 53mm max. depth of cut) is an HSS cutter with 11 teeth & made by BDS. The larger core drill (65mm dia. x 30mm max depth of cut) is Tungsten Carbide tipped with 9 teeth & ...
Turning a Digger Boss, using annular cutters (or core drills) in the lathe.
zhlédnutí 149Před měsícem
I needed to make an 80mm diameter hole in a 4 3/4" diameter piece of mild steel which was going to be replacing a worn out pivot boss in an excavator. The largest twist drill I have is only 1 inch dia. & using that would have left a lot of metal to be removed by boring so I thought a better option would be to use some core drills/annular cutters to make a much larger hole before needing to use ...
Fun with Fly Presses 6. Swaging Tubes - making larger ends for some intake tubes.
zhlédnutí 1,6KPřed 2 měsíci
I'd made the tools used in this video several years ago to make some Aluminium intake tubes for a Ford Cosworth. Simple taper turned Steel pieces - the internal taper to shrink the end of a 2 1/2" diameter tube & the external one to expand a 2" diameter tube. I only needed to close down some 2 1/2" tubes for the job shown here but thought I might as well show both tools being used.
Welding Problems - Cracks & Distortion! A how not to do it video...
zhlédnutí 997Před 2 měsíci
A few things to take from this video. First, tack EVERYTHING in place before doing any "proper" welds. On this piece I should have tacked the centre tube & all the ribs in position. Second, trying to run a fused weld between 2 pieces of 5mm thick mild steel will have hardly any penetration... Third, MIG welding mild steel is much quicker & puts less heat into the job than TIG. Fourth, don't ove...
Skimming Studebaker Brake Drums. Setting up & chatter issues. Plus a TIG welded hub repair.
zhlédnutí 636Před 3 měsíci
Sometimes basically simple jobs are not as straightforward as you'd hope! Getting parts held in the right place can be fiddly & the actual machining doesn't always go smoothly. Chatter, caused by vibration in the tool and/or the work can be a major bugbear... Lathe used here is our Colchester Triumph 2000 with the work held in a 12" 4-jaw chuck. Turning tools used on the Cast Iron drum were a 1...
Repairing a damaged Stainless Steel Ice cream cone.
zhlédnutí 640Před 4 měsíci
We do get some odd things brought in to be fixed/repaired. I've worked on parts for ice cream making machines before - Rossi's up the road from us had some pretty old equipment & I think the part in this video was brought in by their successors. So another old part, probably long out of production - maybe not, maybe just hard to get hold of - likely made in Italy originally. How on earth it got...
Center Line Wheels - Shiny!
zhlédnutí 132Před 4 měsíci
These classic Center Line wheels were brought in to us to be polished & I thought it was interesting to look at how they were made. Rather different from modern alloy wheels. Center Line are still in business but their wheels are not made in quite the same way now. Still not cast, but 2 pieces riveted together rather than 3.
When a friend drops by to see what I'm doing...(still drilling out broken bolts, plus Helicoiling).
zhlédnutí 3,8KPřed 5 měsíci
Part 2 of drilling out broken bolts in an exhaust manifold. More of the problems that can occur with these jobs. Ended up putting Helicoils in 2 of the holes & with hindsight, it would have been quicker to have drilled out & Helicoiled all 4 holes rather than trying to preserve the original threads...
Drilling out broken bolts in an exhaust manifold. Trials & tribulations!
zhlédnutí 197Před 5 měsíci
It's always a bit of a challenge to remove broken screws/studs/bolts And when they are properly rusted in you know they will have to be drilled out. Often not straightforward & on this job it would have been quicker if I'd gone straight to drilling the bolts out completely & tapped the holes to take Helicoils... Job done on our old Beaver VPRP turret mill.
Making & using a guide bush for a broach.
zhlédnutí 987Před 6 měsíci
Someone wanted us to drill out & thread the bore of a motorcycle alternator rotor, & then broach a "keyway" slot in it. They supplied the broach but didn't realise that a guide bush was needed... Machinery used in this video - Steinel SH4 horizontal milling machine, Marlco arbor press.
Repairing a Camshaft Bearing Cap.
zhlédnutí 914Před 7 měsíci
A broken bolt to remove & a broken casting to weld up. Getting the remains of the bolt out was pretty routine. Made easier by being a through hole so it could be drilled from the reverse side. Hoped that the drill might bite in, grip the bolt & screw it out the front side & that's exactly what happened. The broken part of the Aluminium casting needed to be AC TIG welded.
Sharpening a Milling Cutter on a surface grinder.
zhlédnutí 576Před 8 měsíci
We often use milling cutters for light skims or for counterboring or spot facing, so they only really wear on the ends. Consequently, they only need re-grinding on the ends & we can do that on a surface grinder, which is handy as we don't have a cutter grinder anymore...
A bit of turning & TIG welding to restore a clutch release bearing guide spigot.
zhlédnutí 119Před 9 měsíci
I think the part shown here came out of an old (20 years?) van which was otherwise in working order good enough for years of further service. A new replacement for this part couldn't be found though. So it needed to be repaired! I was lucky to find a suitable piece of scrap to make the tube from. Started turning with a CNMG insert but I find that you can't sneak up on a size with these. They ne...
Fun with Fly presses 5. Fitting Denbigh weights on an Edwards arm. Backyard casting.
zhlédnutí 586Před 11 měsíci
After selling a couple of our fly presses, I found that we didn't have the weights for the no.6 deep throat Edwards press that we had kept. We did have some weights from a Denbigh press but they didn't fit properly. Time to visit a friend who does a bit of casting! Some old die cast Zinc parts were melted in a Flamefast kiln & poured into the gap(s) between the Denbigh weights & the Edwards arm...
Screw cutting an internal Acme thread.
zhlédnutí 2,1KPřed rokem
Screw cutting an internal Acme thread.
Making a knurled Brass thumb nut.
zhlédnutí 439Před rokem
Making a knurled Brass thumb nut.
Can TIG welding fix this Alloy Engine Block?
zhlédnutí 1,2KPřed rokem
Can TIG welding fix this Alloy Engine Block?
Machining thin steel - making some Folding blades on a milling machine.
zhlédnutí 440Před rokem
Machining thin steel - making some Folding blades on a milling machine.
Moving machinery with an Engine Hoist or Floor Crane.
zhlédnutí 276Před rokem
Moving machinery with an Engine Hoist or Floor Crane.
Lapmaster 24 Flat Lapping Machine.
zhlédnutí 2,4KPřed rokem
Lapmaster 24 Flat Lapping Machine.
Our Escape Route...
zhlédnutí 317Před rokem
Our Escape Route...
"Barn Find" Surface Grinder.
zhlédnutí 191Před rokem
"Barn Find" Surface Grinder.
Diddly Job done "arse about face"!
zhlédnutí 315Před rokem
Diddly Job done "arse about face"!
Oh No, we've got to move! (Current) Workshop Tour...
zhlédnutí 586Před rokem
Oh No, we've got to move! (Current) Workshop Tour...
How to properly put a cutter in a Clarkson Autolock Collet Chuck.
zhlédnutí 1,4KPřed rokem
How to properly put a cutter in a Clarkson Autolock Collet Chuck.
Removing the internal weld seam & boring out a Scaffold Tube.
zhlédnutí 6KPřed rokem
Removing the internal weld seam & boring out a Scaffold Tube.
How to break the teeth on a drill press quill rack.
zhlédnutí 539Před rokem
How to break the teeth on a drill press quill rack.
Adapting a Fixed Steady to fit our Colchester Triumph 2000 lathe (& why we needed it).
zhlédnutí 1,6KPřed rokem
Adapting a Fixed Steady to fit our Colchester Triumph 2000 lathe (& why we needed it).
Fake Forging - Cold bending a steel handrail.
zhlédnutí 686Před rokem
Fake Forging - Cold bending a steel handrail.

Komentáře

  • @ianmoone2359
    @ianmoone2359 Před dnem

    With your boring bar - I think the chatter issue is due to boring bar deflection lowering your tool height below centre which messes up the insert cutting angle. Because boring bars protrude a lot by necessity and are not well supported by the tool post as a result, they tend to deflect downwards slightly under cutting pressure. Normally if you raise your tool height a fraction above centre height, once you start cutting, and it deflects downwards slightly, it brings your insert back to centre height so that the rake angle on the insert is correct & it can cut (plastic deformation) as designed at the correct speeds & feeds. Just a suggestion to try next time. Sorry if you already know this. 👍

    • @MidEngineering
      @MidEngineering Před 38 minutami

      Yes, boring bar deflection is the root cause of chatter. Not sure though if it is variations in cutting angle or variations in depth of cut that sets it off. The way that carbide inserts cut doesn't seem to help. The ones meant for steel don't have a proper sharp cutting edge so there is always some rubbing going on. I sometimes find the high rake inserts intended for Aluminium work better & in a boring bar they sit at an angle which makes the rake angle closer to what you might have used on an HSS cutter ground for mild steel...

  • @richardheasman1775
    @richardheasman1775 Před 2 dny

    You made a right dogs dinner of that one!! Wonky handle and too small surely!!

    • @MidEngineering
      @MidEngineering Před 2 dny

      Wonky? Don't remember noticing when I used it, so I had to go & check it out. You're right - it's a bit crooked ! - Really doesn't matter though. A larger pilot hole in a larger handle would have suited the tang on the chaser better, but I've got a bunch of these little handles & in use it worked fine.

  • @GardenTractorBoy
    @GardenTractorBoy Před 3 dny

    I can't imagine why anyone thought it was a good idea to cut off the mounts for the centre stand but at least the frame is in the right hands now. We need to make a part to hold a spring for a starter/generator on one of our projects and I was pleased to see you made your pin in the same way we were thinking of making ours. This is a very interesting project and I am looking forward to following along

  • @chrisstephens6673
    @chrisstephens6673 Před 4 dny

    You have all the most "interesting" jobs😉 One has to wonder at the childish behaviour of the owner to butcher a frame for a miniscule bit of extra ground clearance.

    • @MidEngineering
      @MidEngineering Před 4 dny

      I wonder if the spring retaining pin wore & broke & rather than try & fix it they thought they could live without a centre stand. Then found the bolts were seized, so...Who knows?!

  • @carlwilson1772
    @carlwilson1772 Před 8 dny

    Very good. I have a channel too and I am restoring a Harrison mil. I had to make a housing from continous cast for a new knee lead nut that I made. I wish I could have cored it like this, would have saved time and material. Didn't have suitable cutters. I have subbed to you. I am Carl by the way.

  • @mahmoudkhodery9517
    @mahmoudkhodery9517 Před 12 dny

    What is the minimum diameter?

    • @MidEngineering
      @MidEngineering Před 12 dny

      Using the bar in the video, I would think about 38mm.

  • @GardenTractorBoy
    @GardenTractorBoy Před 18 dny

    This was an interesting project and it was good to see how you tackled this

  • @colinmartin2921
    @colinmartin2921 Před 19 dny

    I found this a very interesting and entertaining video; those annular cutters saved a lot of time!

    • @MidEngineering
      @MidEngineering Před 19 dny

      Yes, if I had another one of these bosses to do, I would do it in the same way. If I had a few to do, I'd be looking for a larger diameter cutter with enough depth of cut to go halfway through from each end.

  • @kitingboarding
    @kitingboarding Před 28 dny

    Very helpful. Where did you get your belt from?

  • @GardenTractorBoy
    @GardenTractorBoy Před měsícem

    The cutters seem to be working very well. This is an interesting project to follow, thanks

  • @mandylad
    @mandylad Před měsícem

    Hi . I'm thinking on buying a Colchester triumph lathe. How do you find them? Would you recommend one to someone one? Are they capable of doing some bigger jobs? Id like to be fit to make digger pins and bushes..

    • @MidEngineering
      @MidEngineering Před měsícem

      I've been pretty happy with mine. I went to an auction thinking about bidding on a turret mill & ended up buying this instead! Had it about 25 years now & it's been capable of dealing with pretty much anything that's come my way. Not quite big enough to do modern car wheels. I have done a few digger pins, bushes & bosses on it. Next video (when I get to finish editing it) will show some of that...

  • @zoom0211
    @zoom0211 Před 2 měsíci

    Distortion is a bitch. Filler rod and beveling is important. After all, the end result looks great!

  • @HaxbyShed
    @HaxbyShed Před 2 měsíci

    That was interesting - thanks. I saw the other comments but it's also the difficulty of doing one offs where you only get one shot at it. Cheers

    • @MidEngineering
      @MidEngineering Před 2 měsíci

      Yes, although this wasn't strictly a one off, 6 years after the first one, it might just as well have been! You look at something & think "might be good to do..." & afterwards realise "O.K.,that wasn't a good idea..." Live & learn

  • @daleanderson88
    @daleanderson88 Před 2 měsíci

    Live and learn from your mistakes. A little too much heat and likely changing up your welding order would be helpful as well. Not adding any filler over a non beveled butt weld is a weak weld as you've discovered. You could butt the joints up, run a grinding wheel over the joint to include a slight bevel to allow more penetration and weld with filler metal. If the welds are ugly, you can grind them smooth and there will be adequate penetration because of the slight bevel prep from the grinder. Keep on Keeping on!

  • @stevenpeterson4490
    @stevenpeterson4490 Před 2 měsíci

    way way way too much heat, tac it way way way way way more if you don't know how to weld

  • @DonnyBwelding1
    @DonnyBwelding1 Před 2 měsíci

    Did u clean the metal? Prior ?

    • @MidEngineering
      @MidEngineering Před 2 měsíci

      Yes. This was hot rolled flat steel bar so all the scale was cleaned off first.

  • @WmSrite-pi8ck
    @WmSrite-pi8ck Před 2 měsíci

    Those longitudinal cracks are bizarre. I don't think I've ever seen anything like that in mild steel. I know you said they were autogenous welds, but does it still happen with er70-s6 filler rod? My instinct would be try try silicon bronze tig brazing. It would be plenty strong for a chair and it has really good elongation. Might also be very pretty. For the distortion I'd try tacking to the table.

    • @MidEngineering
      @MidEngineering Před 2 měsíci

      No cracks after adding filler rod. I think the geometry of the base & the restraints on the parts were factors. No flexibility to allow for shrinkage in the welds. TIG brazing would be worth considering for fabrications like this. On the other hand, I had no issues with the first one I made years ago! I think I must have tacked the centre tube & all the ribs in place & then welded it with short MIG stitch welds. Far less heat input...

  • @oldbikedavey
    @oldbikedavey Před 3 měsíci

    0.005" eccentricity is the outer limit for brake drums. Grit blast the thing and fit modern SAFTEK linings....

  • @RJ-xv1nh
    @RJ-xv1nh Před 3 měsíci

    And I have a no4 with no arm

    • @MidEngineering
      @MidEngineering Před 3 měsíci

      You're welcome to make an offer for ours - but it wouldn't come with the weights...🙂

    • @RJ-xv1nh
      @RJ-xv1nh Před 3 měsíci

      @@MidEngineering Going to have a go at persuading a friend to sell me a flywheel from a Lister CS first, failing that I might need to go shopping

  • @Alanbataar
    @Alanbataar Před 3 měsíci

    Shouldn't you align that to the bearing surfaces?

    • @MidEngineering
      @MidEngineering Před 3 měsíci

      I guess, in theory, yes. But the drum would, obviously, have been machined true to the bearing surfaces when it was first made so we assumed it was still good, as the customer didn't want to take the bearings out of the hub...

  • @chrisstephens6673
    @chrisstephens6673 Před 3 měsíci

    Makes me glad i stopped machining when i see jobs like this.

  • @GarJaMi
    @GarJaMi Před 3 měsíci

    Sounds like the Central Line on the underground!

  • @bobskingle5762
    @bobskingle5762 Před 3 měsíci

    The non-flux end of a 3mm welding electrode works just fine!

  • @GardenTractorBoy
    @GardenTractorBoy Před 4 měsíci

    It was very interesting to see how you repaired this

  • @chrisstephens6673
    @chrisstephens6673 Před 4 měsíci

    Do you get a lifetime suppliy of 99's now?😂

  • @colinmartin2921
    @colinmartin2921 Před 4 měsíci

    Variety is the spice of life and you get plenty of variety.

  • @GardenTractorBoy
    @GardenTractorBoy Před 4 měsíci

    The wheels are very cool and they look fantastic polished. The rear wheels are huge

  • @colinmartin2921
    @colinmartin2921 Před 4 měsíci

    It must have been like polishing the inside of a barrel!

    • @MidEngineering
      @MidEngineering Před 4 měsíci

      Probably! I didn't do them myself. I was watching this video earlier with the guy who actually polished them & he said it was very awkward getting inside the wide ones...

  • @markneedham4606
    @markneedham4606 Před 4 měsíci

    One minute, one inch.😮😊

  • @todayintheshopbanksy5904
    @todayintheshopbanksy5904 Před 5 měsíci

    Had the same problem with my lands land rover engine. Had to go through with a 4mm end mill first

    • @MidEngineering
      @MidEngineering Před 5 měsíci

      I think I went back to the spotting drill & "dragged" the centre over a bit before using the normal drill again...

  • @SHADOW.GGG-
    @SHADOW.GGG- Před 5 měsíci

    end mill

  • @MidEngineering
    @MidEngineering Před 5 měsíci

    Guest commentary by www.youtube.com/@TolleckWinner1

  • @colinmartin2921
    @colinmartin2921 Před 5 měsíci

    Glad to see you are keeping busy!

    • @MidEngineering
      @MidEngineering Před 5 měsíci

      This job was ages ago. Moving kept me very busy though - I've got a backlog of videos that I'm struggling to find the time to edit...

  • @petershearman9484
    @petershearman9484 Před 5 měsíci

    Video is very dark. You need to improve your lighting for the next one.

    • @MidEngineering
      @MidEngineering Před 5 měsíci

      Yes. Lighting not very good. I should have brightened it in the editing...

  • @GardenTractorBoy
    @GardenTractorBoy Před 5 měsíci

    This was very interesting to watch and very well timed as we need to drill out a broken bolt in a inlet manifold

    • @MidEngineering
      @MidEngineering Před 5 měsíci

      Hopefully that won't be as rusty as this exhaust manifold!

  • @HaxbyShed
    @HaxbyShed Před 5 měsíci

    Enjoyed that thanks.

  • @chrisstephens6673
    @chrisstephens6673 Před 5 měsíci

    Been there, done that and glad I'm retired, again!!😂

  • @colinmartin2921
    @colinmartin2921 Před 5 měsíci

    Wow, you have to be very accurate with that spotting drill.

    • @MidEngineering
      @MidEngineering Před 5 měsíci

      Very easy to get it a bit off when you're just eyeballing it...

    • @chrisstephens6673
      @chrisstephens6673 Před 5 měsíci

      @@MidEngineering as it is so difficult to judge the centre of a broken bolt often I would plunge an undersize end mill and then go in the x and y till I saw the thread showing all around and then picked the thread ''"coil " out and then run a tap down to clear the hole. The but being every job is different.

  • @antonemilit2178
    @antonemilit2178 Před 5 měsíci

    How does the Denbigh compare with other English fly press manufacturers? Quality wize?

    • @MidEngineering
      @MidEngineering Před 5 měsíci

      Quality O.K. I'd say, but someone managed to break our one - hence why we had a handle & weights spare.

  • @adamdiaz8442
    @adamdiaz8442 Před 6 měsíci

    I would of had that in a heartbeat

  • @HaxbyShed
    @HaxbyShed Před 6 měsíci

    I like horizontal milling and I must find an excuse soon. And your vice is on the table lengthways, which feels natural to me. Crossways always feels wrong to me ... but that's just my preference. Cheers

    • @MidEngineering
      @MidEngineering Před 6 měsíci

      I think the horizontal mill is so much better than a vertical for jobs like this. Could be good for cutting flutes in taps...😁

    • @HaxbyShed
      @HaxbyShed Před 5 měsíci

      @@MidEngineering Yes indeed. I could cut the flutes as I did, or U shape if I had a convex cutter. I will lookout for one. Cheers

  • @georgeantonaros5580
    @georgeantonaros5580 Před 6 měsíci

    Very nice !! 🤗

  • @paradiselost9946
    @paradiselost9946 Před 6 měsíci

    effin needed a broach the other day... always mean to invest in some... but whatever i buy? wont be the right width, lol. but its the sort of thing you keep in a box, never use, and the moment you want it... GONE!!!! or find it straight away, and its the wrong one. ive discovered that doing it single point, on the lathe, with a boring bar... PULLING is better. the 32mm bore was easy. the 15mm bore was a nightmare...

  • @qta4425
    @qta4425 Před 6 měsíci

    Oddly fascinating video with interesting commentary along the way. Wound up watching the full 16 min and 40 sec. I admire your persistence and "as good as I can get it is probably good enough" attitude. Congratulations on succeeding!

  • @GardenTractorBoy
    @GardenTractorBoy Před 6 měsíci

    This was interesting to watch, thanks

  • @chrisstephens6673
    @chrisstephens6673 Před 6 měsíci

    Its been 25 years since i last handled one of those rotors but often they were keyed for ignition timing marks, once the British bike industry learned they were such things as strobe timing lights.😂 Before that it didn't matter much crank rotationally wise but I don't recall a threaded hole anywhere on one.

    • @MidEngineering
      @MidEngineering Před 6 měsíci

      This one is going on an old bike that had a dynamo originally. I will have to find out how the conversion is going!

    • @chrisstephens6673
      @chrisstephens6673 Před 6 měsíci

      @@MidEngineering so it probably has a magneto for sparks and only needs a cigarette paper and a bit of rod in the plug hole.🤣🤣🤣

  • @colinmartin2921
    @colinmartin2921 Před 6 měsíci

    Not sure that thread will be any good....

    • @MidEngineering
      @MidEngineering Před 6 měsíci

      I did run manage to run a tap through it afterwards, so it's not too bad!

  • @pbshorts7237
    @pbshorts7237 Před 7 měsíci

    Hlo sir what is the price of this

    • @MidEngineering
      @MidEngineering Před 6 měsíci

      Sorry, I don't know. I've had these parts for decades! (They're not for sale.)

  • @onpsxmember
    @onpsxmember Před 7 měsíci

    If the steel gets too hot you mess with the heat treatment. The good ones like from glardon vallorbe for example are one piece hardened the whole length. You can drill several steps in the handle where the taper will catch. No need for a reamer.

  • @roadtrippin2781
    @roadtrippin2781 Před 7 měsíci

    I'm guessing this is cheaper than just buying a new one?

    • @MidEngineering
      @MidEngineering Před 7 měsíci

      Don't think you could get a new one on its own.