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amaedesign
United States
Registrace 30. 04. 2008
Melt, design, build, break, Mechtopia! I love building things and the stories behind building not only those things... and the stories behind the tools that I make to build those things.
Making Metal Art from recycled PCBs - Part 1
M35: In this episode, I take on a new project - I want to transform the amazingly intricate art found in PCBs (printed circuit boards) and turn them into a metal sculpture. This is part 1, where I make silicone molds from a variety of PCBs I’ve saved over the years, including memory DIMMS and motherboards. I prepare the PCBs for moldmaking by plugging all holes with clay, strip off all the tall components and cut them to size on a bandsaw.
Consider it a form of recycling - turning what was obsolete into something interesting and beautiful again. And since I didn’t even destroy the original PCBs, I can keep making more molds, or else process them to recover the scrap gold value.
In Part 2 (coming soon), I will cast the wax positives (using my new silicone molds) and use them as raw textured sheets that I can bend and sculpt into artwork, wax welding the seams, and preparing for investment casting. This should be really fun! Be sure to subscribe to make sure you don’t miss it!
Part 3 will cover techniques needed to turn a wax part into brass or copper (I haven’t decided which yet). You may have heard it called the “lost wax” process, or else “investment casting”. We have to sacrifice the wax sculpture in order to make the plaster investment mold. Then it’s time for fire and molten metal, poured into the mold, followed by the reveal of the cast part. And finally, I’ll do a bit of finishing, polishing, and mounting of the finished sculpture.
Music Credit:
Ligthning Bugs by Audionautix is licensed under a Creative Commons Attribution license (creativecommons.org/licenses/by/4.0/)
Artist: audionautix.com/
Consider it a form of recycling - turning what was obsolete into something interesting and beautiful again. And since I didn’t even destroy the original PCBs, I can keep making more molds, or else process them to recover the scrap gold value.
In Part 2 (coming soon), I will cast the wax positives (using my new silicone molds) and use them as raw textured sheets that I can bend and sculpt into artwork, wax welding the seams, and preparing for investment casting. This should be really fun! Be sure to subscribe to make sure you don’t miss it!
Part 3 will cover techniques needed to turn a wax part into brass or copper (I haven’t decided which yet). You may have heard it called the “lost wax” process, or else “investment casting”. We have to sacrifice the wax sculpture in order to make the plaster investment mold. Then it’s time for fire and molten metal, poured into the mold, followed by the reveal of the cast part. And finally, I’ll do a bit of finishing, polishing, and mounting of the finished sculpture.
Music Credit:
Ligthning Bugs by Audionautix is licensed under a Creative Commons Attribution license (creativecommons.org/licenses/by/4.0/)
Artist: audionautix.com/
zhlédnutí: 13 783
Video
Build a Professional Photo Studio in your Garage!
zhlédnutí 87KPřed 7 lety
Time to install a ceiling mounted seamless paper backdrop in my garage/shop! The idea is that I can stretch my limited garage space by adding this fully retractable 9' long (107") backdrop, which tucks totally out of the way when not being used. The kit can be purchased new online (from many brands) for about $65 for the brackets, mandrels and chain. Seamless paper costs about $70 per roll for ...
How pros move a CNC mill
zhlédnutí 25KPřed 7 lety
Need to move a CNC (or manual) mill, lathe, or other heavy equipment? I've got a variety of videos on DIY techniques to transport machines to your shop and place them exaclty where you want them. But this video is a little different - it's a look at how professional riggers move a CNC machine - in this case, a Haas VF2SSYT CNC mill weighing about 12000 lbs. The focus is on learning the techniqu...
Easy CNC Equipment Moving with DIY Machine Skates
zhlédnutí 419KPřed 12 lety
Home shop machinists often run into the problem of trying to move heavy equipment around in their garage. Professionals do this with forklifts and machinery skates. In this video, I demonstrate some shop-made machine skates being used to maneuver a 5500lb lathe around. The skates are easily made and can transform a heavy machine from being an immovable object to something that one person can pu...
Machinery Moving with a Tow Truck
zhlédnutí 51KPřed 12 lety
Another way to move a large machine - be it a CNC mill, lathe, or other piece of heavy equipment. See my other video showing how to move equipment with a reach forkliftt. In this video, we use a towtruck to load a Mori Seiki SL-1 lathe onto a trailer. The advantage to this method - it's very cheap! Local towtrucks can be hired for about $100 because it takes less than an hour to do the loading....
Easy CNC Machinery Moving: Reach right in!
zhlédnutí 17KPřed 13 lety
Over the years, I've tried a lot of the DIY techniques for moving a big machine, including pushing along on rollers, prying with steel bars, lifting with engine hoists, renting, owning (and then fixing) forklifts, machinery skates and custom-made roller-fixtures. For the hobbiest, most of the trouble comes from two problems: 1. Getting the heavy machine to the front of the garage 2. Lifting and...
Home Shop Foundry - Melting Scrap Brass
zhlédnutí 58KPřed 13 lety
Everyone melts aluminum! But melting copper and brass is a little more special. During this casting session, you get to see what happens to scrap bronze and brass (and impurities) as I melt them and repour as ingots. Copper is a beautiful metal. I've come to the conclusion that it is nearly as simple to melt as aluminum, but a much better metal for sculpture and artwork. After all, when have yo...
Home Shop Foundry - Melting Scrap Copper
zhlédnutí 168KPřed 13 lety
Everyone melts aluminum! But melting copper is a little more special. During this casting session, you get to see what happens to scrap copper (and impurities) as I melt them and repour as ingots. Copper is a beautiful metal. I've come to the conclusion that it is nearly as simple to melt as aluminum, but a much better metal for sculpture and artwork. After all, when have you ever heard someone...
Cast Iron TIG Welding - Harbor Freight Vise Repair
zhlédnutí 97KPřed 13 lety
My trusty Harbor Freight vise (Item #5655) finally broke due to a poor design and use of cast iron instead of steel. The achilles heel is the cast iron end cap. In this video, I attempt a weld repair on the broken cast iron part using stainless filler rod. Partly to avoid throwing it in the landfill, but mostly to see if I could actually pull off a repair. Worst case, I have one more part to we...
Foundry Making a Part for my Case 580 SE (Part 2)
zhlédnutí 53KPřed 13 lety
Time to make a hose clamp for my Case 580 SE Backhoe. Yeah, I could order one from the dealer, but that would suck all the fun out of owning an older machine. I mean, it would almost make fixing her up pointless. Time to fire up the foundry again. Really, I was looking for an excuse to melt some metal!
Foundry Making a Part for my Case 580 SE (Part 1)
zhlédnutí 112KPřed 13 lety
Time to make a hose clamp for my Case 580 SE Backhoe. Yeah, I could order one from the dealer, but that would suck all the fun out of owning an older machine. I mean, it would almost make fixing her up pointless. Time to fire up the foundry again. Really, I was looking for an excuse to melt some metal!
Removing a Stubborn Hydraulic Fitting on CASE 580
zhlédnutí 54KPřed 13 lety
The worst way to remove a stubborn Hydraulic fitting! Out of neccessity, however, I had to resort to drastic measures - cutting through the hydraulic hose and crimp in order to get a deep wall socket on there. This single difficult fitting has delayed my backhoe restoration by 2 weeks! Conventional wrenches failed to work on this stuck fitting, even after removing some of the body panels for be...
TIG welding overhead: How I run the pedal laying on my back!
zhlédnutí 11KPřed 15 lety
Domenstration of overhead welding. The overhead welding is nothing special, but in some cases there is not enough space to stand, making it hard to run the pedal with your foot. So this is how I do it - I use the side of my leg. I'm pulsing the pedal because I like to have manual control of the pulse, which helps me control the surface tension of the melt puddle. This seems to be most important...
DIY Foundry: Demolding Foam+Petrobond Experiment (Part 2)
zhlédnutí 11KPřed 15 lety
Demolding my an address sign for the house, which I cast from aluminum using a simple investment casting technique. See my other video for the pour. The pattern is foam, which is vaporized by molten aluminum, which then fills the cavity. I design plastic housings for a living and so constantly think about the part as it exists in a mold. A lot of effort goes into designing parts that are manufa...
DIY Foundry: Lost foam + Petrobond Casting (Part 1)
zhlédnutí 13KPřed 15 lety
DIY Foundry: Lost foam Petrobond Casting (Part 1)
Starting a Bobcat 975 in below freezing weather.
zhlédnutí 24KPřed 15 lety
Starting a Bobcat 975 in below freezing weather.
Is painted aluminum usable for melting? Yes!
zhlédnutí 17KPřed 16 lety
Is painted aluminum usable for melting? Yes!
DIY Foundry: dross skimming and pouring in flip flops
zhlédnutí 6KPřed 16 lety
DIY Foundry: dross skimming and pouring in flip flops
DIY Foundry: Pouring Aluminum into new ingot mold
zhlédnutí 1,7KPřed 16 lety
DIY Foundry: Pouring Aluminum into new ingot mold
Debris from cut off wheel should be ok, hydraulic filter will take them out
Awesome video bro! I was studying Proverbs 25:4-5 and you helped put into perspective what dross looks like! I appreciate the illustration!
Hmmm, I am curious what it would take to recreate the failed part in steel.
Nice project but I find using short lengths of pipe will do the job for less $$$
How much did it cost you?
Awesome video
Pahiya chiye
So interesting. I thought the fixed line skates could not be a used to rotate objects. Very interesting. The trick now will be working out what orientation to put them in in order to move and rotate things.
2:29 this Jack is available anywhere?
You can buy a simple bottle jack at harbor freight, that's what I did. I then welded on a base and added the top attachment. However I don't recommend this anymore. The toe-jack worked fine for a while, but no matter how careful I was in welding slowly and allowing time for cooling, I must have damaged the seals. I guess I could rebuild it with new seals, but if you want a bullet proof solution, you may want to buy a ready-made toe jack, like this one from Jet: amzn.to/3NIOHtZ
@@amaedesign thank you so much 😊
Damm muziek!
I was told if you are not rich and want something nice you better figure out how to fix something up so you have something nice. That's all based on determination and that you have my freind
fantastico e isso que estava procurando amigo, poderia me passar lista material usado ? como espessura chapa,diametro eixo, e qual codigo rolamento e foi voce mesmo fabricou o macaco hidraulico p levantar a maquina? desde ja agradeco sua atencao se possivel
Usei rolamentos R10 e haste de perfuração de 5/8" porque essas peças eram fáceis de obter. A placa de aço superior tem cerca de 16 mm de espessura e cerca de 100x100 mm. No entanto, você pode facilmente escolher qualquer tamanho de rolamento e eixo que seja fácil de encontrar onde você ao vivo. Sugiro usar uma haste de broca endurecida para o eixo porque a superfície é precisa e resistirá à flexão. Se você tiver problemas para encaixar o rolamento, pode congelar o eixo e aquecer o rolamento no forno e, em seguida, montá-los. A parte superior a placa pode ter qualquer tamanho ou formato que você quiser. Espero ter ajudado! E caso precise de links dos rolamentos e eixo R10 que usei: R10 Bearing: amzn.to/3D6lN1W Axles (5/8" W1 Drill Rod): amzn.to/2yJBDg6
Couldnt watch did you happen to notice that your dogs paw was under the maching during the jacking process??
Yep, saw that later when I watched the video. On the one paw, it was a learning moment. On the other paw... owww wait, there's no other paw.
Nice to meet you. This is Korea. You're a good worker.You did a great work.
Which garage should I set the Photography studio
Come on man I searched and searched till i found someone with the same idea as me and you never made the other Parts!
Dull chisel and air hammer gun works for me.
i hired a tilting platform that's used to move cars to move my 2ton surface grinder
Moving Machinery, can be almost as interesting as running the Machinery. Looking forward to moving a new machine into my shop soon. The worst part is the waiting for it to arrive. It is well and truly overdue. Definitely looking forward to have it running in my shop. It will make a huge difference to my life.
I've always been fascinated with techniques to move heavy machines too. I wish you well with your new machine!
This video comes up in a CZcams search for circuitboard art. I would like to see the art eventually, like everyone else who has commented.
May I ask where you get all those piece from? I was searching all over the web and i cant find small pieces just large circuitboards?
How has this been working out for the past 5 years. I’m thinking about doing the same
It's worked out pretty well! I've hung seamless backdrops in 8 different studio spaces in the three houses I've lived in since I made this video. Yes, I moved twice during Covid! Probably the biggest change I have made since this video is the lighting - so many affordable LED lights have come to market in the last few years! And wall-mounted lights. I really like having the cords off the floor and the lights mounted on a pivot. Maybe I'll make a video about that someday. In the meantime, I'd recommend getting wall mounts like this one: amzn.to/35eugmk and LED lights like this one: amzn.to/3sr1PKM (both affiliate links). As for the roller system, it's great - out of the way when I need it and infinitely better than setting up a paper backdrop on stands which take floor space and get in the way.
@@amaedesign Thank you for the Reply. I shoot mostly headshots and no video, so im not sure how the LEDs would help with that.
@@seattlerealestatemedia if you’ve already got a set of flashes you like then you’re right, you don’t need continuous lights. That said, I do a mix of photo and video work and have found the LED continuous lights have gotten good enough (power and color accuracy) that it is really convenient to shape the light and see results while tuning and before taking the shot. I also use a set of RGB LED lights as a color accent and can adjust the color in real time and see the effect before taking the shot. With flashes I would have to use gels and not get a full range of colors. Continuous lights are good up until about 1/200th at ISO 100. For faster shutter speeds I could haul out my flash set, but I usually just go up in ISO. Hope that helps! No matter which lighting you use, the backdrop system is still really handy to have mounted. =)
I want to know your number please
My number is 5.
Those caterpillar style skates can really eat up a floor with anything heavy. The larger poly wheels skates work so much better. Love to see the guys still using a mechanical Simplex toe jack.
I'm looking for a good flux to minimise dross Looks like Lo Salt is my best bet???????
OMG i actually smiled when you broke it loose. Feel the struggle, dealing with same shit now
yes i must make some and i like your idea on the jack very good thanks
glad you enjoyed it!
very good
Would be nice to mention rates.
I actually didn't get involved, so don't know the rate charged by the riggers who handled the Haas VF2. Generally, though it's going to follow some formula of hourly rate * hours (including their travel to and from their company location). The riggers & equipment (truck/forklift) have separate hourly rates. The fastest way is just to call them and ask for a rough estimate based on what you're moving and how far.
@@amaedesign I actually bought my first VMC and company was about an hour away from pickup location and drop off was about same place as the riggers. They used sellers 10T over head crane and also their forklift. They didnt have long enough spreader bar and rigged machine from x axis gantry (gantry style machine) using eyelits and one strap from base frame. They then used all my mates at the drop off location to push the machine inside building. They didnt know what they where doing and their boss called a day later to bill me. Rate was 500 AUD/hr i think. He quoted me 1900 and i was like we pretty much did most of the work and he only dropp 200 so 1700. I was like lesson learned. They lifted half the machine's weight off the x axis gantry which i believe had eyelit holes only to carry x axis beam during manufacturing not when assembled.
Dude this is like the most impatiently made "how to video" EVER. I get it dude, you want to use your cooker so you can use your crap silicone. Great.
Hello you did great..I want to know did this sag over time because you didn't use any type of conduit or pvc pipes?
Great question! Yes the 108” seamless does tend to sag if you leave it on the cardboard tube for long periods of time. I just but 2” electrical conduit and transfer the paper over if I am going to leave a color up for months. For a few weeks I just leave it on cardboard. Personally I like having neutral gray, black and green (green screen) colors up all the time and only occasionally swap in different colors. The reason is I usually color the gray backdrop with RGB lights when I want color. Sorry for the really delayed reply!
Is Dross harmful or hazardous to the environment?
I’ve been stressing about moving a Bridgeport, a surface grinder and a metal lathe into my garage for the last two weeks. You just made my day. Thank you
Hey, happy to help!
🔥 Thanks for the video brother. Jesus loves you!
By the time you rent all that equipment and hire a few guys to help you, you would probably spend the same amount. Those riggers rent 125 bucks a day, the forklift is another 400 plus 200 delivery charge, figure a 100 bucks times 3 is another 300. You would be a over a grand to move it yourself.
I'm on it, thanks! I'm sick of rolling around on stupid pipe.
Thank you so much 👍🏻 great insight for my move 👌🏻
what happened to part 2?
Great job.. what is the total weight of that machine bythe way..
How you can do that toe jack?
Thank you
Like a close up of your custom bottle jack mod.....the bearings are real slick...!
Best trick
I was a Rigger and Machine Mover for 40 years and I never towed any cars. Next time my toilet breaks I'll call an Electrician.
You are lucky. At 3:37 czcams.com/video/JDOM7FaEx54/video.html we can see that if you'd needed to push a bit more at least one corner of the machine would have failed, minimum killing that dog. At 5:23 it looks even worse. Those skates are asking for trouble...
When I posted this video, I added annotations that explained this. Unfortunately, CZcams discontinued that feature like 5 years ago, so the annotations don't pop up anymore. That said, the lathe was never in danger of falling over. Just think of the center of gravity (perhaps 2 feet high) and the footprint (about 2' wide at narrowest). If we remove one skate and tilt the lathe until it contacts the concrete, it will barely be leaning, perhaps 5 or 8 degrees. Even in that state, there's no way I could push hard enough by hand to force it to fall all the way over. I think the only real danger was that the extra skate could have been ejected. As I've suggested in other comments on this video, it's a good idea to use 3 and not 4 skates and to use a nice rubber pad between the skate and machine to prevent slipping and to absorb any height differences.
@@amaedesign Yes, but never the less there was a risk. Not for tipping over, but for falling off the skates. I moved a piano with similar skates once and did not kept my eyes open for that risk so one of the skates slid out but luckily no one got hurt and nothing got damaged.
@@AdaptingCamera I appreciate your comment and the experience you share about the piano. I think we are in agreement that it’s important to make sure the skates stay under the load and that it can be dangerous if they come off the skates. We might disagree about exactly how _much_ risk this particular incident had, but that’s ok =)
@@amaedesign Yes, we definitely agree basically in everything. I think generally it is better to be more careful than less when it comes to safety, but I work on daily basis with safety critical things, so it is in my blood, which does not mean I never make mistakes or extremely scared of everything... :)
linear motion
Is this safe??? don't circuit boards have toxins you should not directly handle?
It's all ok unless you overheat or crush them . As is they are inert.
How much weight this can lift,?
Wow lil ripper looks like a mori Seiki!!
Super duper - great video thanks