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DC to DC Boost Converter Circuit Using XL6019
DC to DC Boost Converter (step-up) Circuit Using XL6019
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Article:
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Vevor Europe: s.vevor.com/bfQ48e
Discount code: VVGDS5
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Altium Designer + Legal License (Free): www.altium.com/yt/myvanitar
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Altium 365: www.altium.com/altium-365
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OctoPart: octopart.com
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Schematic/PCB: 365.altium.com/files/D19174CC-20DB-48D1-89ED-615C737BE5EF
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Other Videos: bit.ly/2N9OlPa
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The output voltage of USB Type-C mobile chargers and power banks is fixed at 5V. A small efficient boost converter circuit can convert them to a 12V power source. 12V is one of the most commonly used voltage levels to supply electronic devices.
This article introduces a circuit to cover such a requirement using the XLSEMI automotive/industrial graded boost/buck-boost/inverting XL6019 chip. The chip input voltage range is 5V to 40V and the switching frequency is fixed at 180KHz, so the input voltage can be higher (for example, 9V). The maximum switching current of the chip is 5A, at 25 degrees C. A multiturn potentiometer allows the user to set the output voltage precisely to 12.0V. The internal NMOS of the chip reduces the PCB board size, complexity, and EMI (RdsON:110mR, 25 degrees C). The chip offers excellent line/load regulation figures and an internal soft starter circuit.
The XL6019 regulator is a wide input range, current mode, DC/DC converter which is capable of generating either positive or negative output voltages. It can be configured as either a boost, flyback, SEPIC, or inverting converter. The XL6019 built-in N-channel power MOSFET and fixed frequency
oscillator, current-mode architecture results in stable operation over a wide range of supply and output voltages. The XL6019 regulator is a special design for portable electronic equipment applications.
Schematic and PCB have been designed using Altium Designer 24. The PCB board has been tested against output voltage stability, temperature stress, and output noise using Siglent SDL1020X-E DC load, VEVOR SC240M thermal imaging camera, and Siglent SDS1104X-E oscilloscope. The PCB layout of the converter was designed with several precautions such as implementing power planes, low EMI, VIAs, and low ground path impedance. The input connector is a 5A USB Type-C, which makes it suitable for nowadays portable applications.
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Komentáře

  • @beratarslan7192
    @beratarslan7192 Před 21 hodinou

    Does this circuit operate in continuous current mode or discontinuous current mode?

  • @eerrfanshayyestehh2069

    After the saving received code; a push button with the selected The desired code ; a other push button with the sending code 🙏please help me to boiling to add this option for this project ; so thanks for you🙋‍♂️🙋‍♂️

    • @MyVanitar
      @MyVanitar Před dnem

      what can I say, I suggest adding two buttons to submit the saved code, one to select the code and another to submit, or just one button to do everything. I mean short press to select the code and long press to submit

    • @eerrfanshayyestehh2069
      @eerrfanshayyestehh2069 Před dnem

      ​@@MyVanitarso thanks for you ❤ Please give to me void code for transmitter sending code is older saved! Please help me Thank you

    • @eerrfanshayyestehh2069
      @eerrfanshayyestehh2069 Před dnem

      ​It is very important for me to select and send this function of sending old saved codes with two push buttons. Thank you for your help

    • @MyVanitar
      @MyVanitar Před dnem

      @@eerrfanshayyestehh2069 this is a task that you should follow and experience personally, brother. I have no time to modify the schematic, PCB, and code.

    • @eerrfanshayyestehh2069
      @eerrfanshayyestehh2069 Před 22 hodinami

      thank you ; For taking the time to answer me, dear engineer; I wish you success🙏🙏

  • @eerrfanshayyestehh2069

    Hi my friend; so thanks for this project 🙏I make this device; is nice 👍👍; but I added a transmitter 315 mhz major to this device; for sending with saving old codes! A here question ! How to I do? Are you help me please 🙏

  • @akhin5199
    @akhin5199 Před 2 dny

    Bro for pcb design use easyeda or attach gerber file or something i cant access altium bcs its expensive

    • @MyVanitar
      @MyVanitar Před 2 dny

      to download my projects, you don't need to buy a license. just register on the website using the link in the video description/article. I upload the projects files in the Altium-365 cloud space

    • @akhin5199
      @akhin5199 Před dnem

      Thanks let me check

  • @akhin5199
    @akhin5199 Před 2 dny

    Bro do using easy eda... Its much expense😢

    • @MyVanitar
      @MyVanitar Před 2 dny

      to download my projects, you don't need to buy a license. just register on the website using the link in the video description

  • @KrotowX
    @KrotowX Před 10 dny

    Finally got I2C decoding working in my new SDS1202X-E. Turned out trigger settings was wrong. Your trigger settings work like charm. Thanks!

    • @MyVanitar
      @MyVanitar Před 10 dny

      The first try takes time, after that it's a piece of cake

  • @glukasc
    @glukasc Před 16 dny

    Thank you! C with Pi Pico disenchanted ;-)

  • @dabunnisher29
    @dabunnisher29 Před 18 dny

    This is a great tutorial man. Thank you sooooooo much!!!!

  • @SanjayS-l3y
    @SanjayS-l3y Před 19 dny

    Thanks for the tutorial. I have some questions to ask: how does it work as LM358 in the stimulation part because we only create the block diagram and footprint?

    • @MyVanitar
      @MyVanitar Před 19 dny

      simulation is something else, this is for schematic and PCB layout

  • @yusukeurameshi9604
    @yusukeurameshi9604 Před 23 dny

    Thanks

    • @MyVanitar
      @MyVanitar Před 23 dny

      Thank you very much. I hope others also follow you

  • @eerrfanshayyestehh2069

    Hi my friend; all your products is the best Good luck

  • @hemamadni2117
    @hemamadni2117 Před 26 dny

    Can i use this for my audio amplifier (STK4221 II)?

    • @MyVanitar
      @MyVanitar Před 26 dny

      Yes, why not. this is a very low noise supply

    • @hemamadni2117
      @hemamadni2117 Před 14 dny

      @@MyVanitar thanks, sound quality more better since i use this power supply

    • @MyVanitar
      @MyVanitar Před 14 dny

      @@hemamadni2117 glad to hear that

  • @thanhcong9278
    @thanhcong9278 Před 27 dny

    thank for sharing! I have a pulse transformer with parameter: ***N1 [4-5] 0.15 / 160T, N2 [6-10] /0.35/11T,N3 [1-2] 0.15 / 14T cross*** It has 2 secondary winding, how can I use it in this circuit?

    • @MyVanitar
      @MyVanitar Před 26 dny

      how much is the inductance of the primary in your transformer?

    • @MyVanitar
      @MyVanitar Před 26 dny

      how much is the inductance of the primary in your transformer?

    • @thanhcong9278
      @thanhcong9278 Před 20 dny

      @@MyVanitar Sir, inductance as: Lp = (4-5) 2.50mH / ± 5% and it is PC40 Core

    • @MyVanitar
      @MyVanitar Před 19 dny

      @@thanhcong9278 compare this with my calculations. if the primary value is close enough, the secondary winding affects the output voltage and current. I suggest you wind it yourself if you want to learn

    • @thanhcong9278
      @thanhcong9278 Před 18 dny

      @@MyVanitar Yes. Thank you for your help!

  • @jacekkarczewski8821
    @jacekkarczewski8821 Před 28 dny

    What happens when you short the output?

    • @MyVanitar
      @MyVanitar Před 28 dny

      These chips are all protected against short circuit

    • @jacekkarczewski8821
      @jacekkarczewski8821 Před 26 dny

      @@MyVanitar Not true. Look at the schematic. When output voltage is lower than input (short circuit condition) there is direct current path through inductor and diode. It should have at least a fuse on input power line to avoid major disaster.

    • @MyVanitar
      @MyVanitar Před 26 dny

      it depends on your input supply. also when the input drops below 5V, the chip turns off. Maybe the EN pin can also help, but for my case and purpose of this circuit, disaster never gonna happen

  • @baptisteroche8113
    @baptisteroche8113 Před 28 dny

    Hello! I simulated the circuit you made (by using a square wave instead of the UC3843) to check the components choice. I noticed a big inrush current on startup, approximately 50A (you have very big caps) when the demand of current is high. How did you manage to reduce the inrush so it does not destroy the components? Secondly, can you upload the calculus you used for every components? On the TI datasheet components calculus are for a flyback SMPS, and whan i tried using general formulas (from Phil's labs) i had really bad results with a lot of ripples. I wouldlike to do the calculus by myself. Thank you!

    • @MyVanitar
      @MyVanitar Před 28 dny

      usually, a boost converter is more noisy than a buck. check my latest video. although the current is low, it shows a square wave ripple. a 470uF input capacitor does not cause such an inrush

    • @baptisteroche8113
      @baptisteroche8113 Před 27 dny

      @@MyVanitar Well i guess that the inrush current depend on the ESR of the cap. What formula did you ude to calculate each components values like input and output cap, and inductance?

  • @SKElectronics
    @SKElectronics Před 28 dny

    with usb type c why don't you also try to make pd trigger board with let say dip switch to select output voltage then will have a wide range of selectable output voltage.

    • @MyVanitar
      @MyVanitar Před 28 dny

      if you want other output voltages, simply change the feedback resistors. also, be careful about the voltage rating of the output capacitors

    • @SKElectronics
      @SKElectronics Před 28 dny

      @@MyVanitar yes I understood.

  • @neilthompson6713
    @neilthompson6713 Před 28 dny

    When I graduated from school some years before the dawn of the Internet, I thought that I could do anything. Give me an electrical engineering problem, and I could solve it. Hardware, software, everything. How naive I was. Back then I knew the fundamentals; nothing else. Every time I watch this man’s videos, I see a real expert. I hope that everyone watching appreciates the quality of these works.

  • @mauriciorodrigues9991

    another good project.

  • @chathurangaheenkenda7259

    sir good job.

  • @hp2073
    @hp2073 Před 29 dny

    To answer your question, I think the shield of the USB should not be connected to the ground

  • @hp2073
    @hp2073 Před 29 dny

    I have a power bank which can be used with this circuit 😊

  • @MyVanitar
    @MyVanitar Před 29 dny

    DC to DC Boost Converter Circuit Using XL6019

  • @rutgerdejong9616
    @rutgerdejong9616 Před měsícem

    Where is the link to the Altium-365 cloud where you shared this project ?

    • @MyVanitar
      @MyVanitar Před měsícem

      for this project, the link is inside the article which I'll put the link to the article later on, however, from now on (whatever is published after this), the link to the Altium-365 project will be provided directly in the video description.

  • @bat_bsvoriginal
    @bat_bsvoriginal Před měsícem

    Схема неудачная. Для измерений неудобная, так как Канал 1 показывает всегда напряжение на генераторе, а должен показывать кривую напряжения на исследуемой детали.

  • @thetrender6798
    @thetrender6798 Před měsícem

    getting the error cannot open the source file picostdlib.h

    • @MyVanitar
      @MyVanitar Před měsícem

      you've made a mistake somewhere, I'm sure. check again (both video and the article).

    • @thetrender6798
      @thetrender6798 Před měsícem

      @@MyVanitar ok thnx for the reply

    • @thetrender6798
      @thetrender6798 Před měsícem

      @@MyVanitar I did every step as the vedio mentioned and I am getting the error pico/stdbio.h no such file or directory

    • @MyVanitar
      @MyVanitar Před měsícem

      how do you run the VSCode? from which command prompt?

    • @thetrender6798
      @thetrender6798 Před 25 dny

      @@MyVanitar it fianlly worked . thanks a lot .

  • @EthioElectric-Technology
    @EthioElectric-Technology Před měsícem

    Hello Mr my name is kassahun Tamiru from Ethiopia Africa as you explain digital energy meter measure Active energy reactive energy ,apparent energy , active ,reactive ,and Apparent power and also digital energy meter measure instant current , instant voltage ,power factor and display any tamper event on meter LCD like Battery status , reverse connection ,ground , terminal open and Etc , my county single phase system voltage standard is 220 V and we use digital energy meter but our meter canceled the previous stored cumulative energy when our voltage decrement to 170V and below what will be the Reason for meter canceled registered kwh

    • @MyVanitar
      @MyVanitar Před měsícem

      I don't know, but a voltage glitch (on/off) probably caused this, because they calculate until their power is connected. to avoid this, you have to store the latest data on an EEPROM or something, every 1-2 minutes for example

  • @EthioElectric-Technology
    @EthioElectric-Technology Před měsícem

    Thanks for sharing very interesting topic as the above board shows the energy meter design for 220 nominal voltage what will happen if the voltage level below 220 V or 100V

    • @MyVanitar
      @MyVanitar Před měsícem

      nothing. it calculates based on the input voltage and current, however, I'm thinking about the capacitor-based supply for the chip (not the chip itself), that might cause issues if the voltage drops too low

    • @MyVanitar
      @MyVanitar Před měsícem

      I have another design as well, V2. check my videos you will find it

    • @EthioElectric-Technology
      @EthioElectric-Technology Před měsícem

      @@MyVanitar yes most of our meter lost stored energy on voltage drop areas , due to what reason happen or which electronic component causes

    • @MyVanitar
      @MyVanitar Před měsícem

      This is not the problem of the meter, it can be easily solved to handle even as low as 85V-AC

  • @Linksimpson
    @Linksimpson Před měsícem

    Great video thanks for posting

  • @peterguggenbach4264
    @peterguggenbach4264 Před měsícem

    Best explanation I found to make this setup, congratulation!

  • @avardgah5236
    @avardgah5236 Před měsícem

    Nice video. Thanks bro...❤ Are u from Iran?

  • @samamani5423
    @samamani5423 Před měsícem

    how can i get 12vout / 4 amps from this design?

    • @MyVanitar
      @MyVanitar Před měsícem

      12V-4A means 48W. The maximum power of this Flyback chip is 24W. if you have a project request contact me via Email

    • @samamani5423
      @samamani5423 Před měsícem

      @@MyVanitar i'm a college student and i wanted it for my for my project this semester, just having a trouble adjusting output voltage and current and controlling them separately . sadly i can't afford a project but i would really appreciate any tip you can provide .

    • @MyVanitar
      @MyVanitar Před měsícem

      I have a 12V-7A version on my channel. check the details for your info. The output of these supplies is not that much adjustable except you use a buck converter at the output

    • @samamani5423
      @samamani5423 Před měsícem

      @@MyVanitar thanks .

  • @LawpickingLocksmith
    @LawpickingLocksmith Před měsícem

    Nearly fell asleep.

    • @MyVanitar
      @MyVanitar Před měsícem

      the same as a technical class in the university?

  • @LawpickingLocksmith
    @LawpickingLocksmith Před měsícem

    Sweet

  • @alirezarafi-ee1175
    @alirezarafi-ee1175 Před měsícem

    سلام. هم میهن محترم خیلی ممنون از بایت به اشتراک گذاری این مدار خیلی مفید و کاربردی... اما لطفا" به فکر ما هم باش و نقشه شماتیک، فیبر مدار و برنامه پروژه را در جایی خارج از آلتییوم دیزاینر هم آپلود کن تا هم میهنان هم بتونند استفاده کنند...

    • @MyVanitar
      @MyVanitar Před měsícem

      Let me reply in English. Just follow the link in the description and activate your free legal license. if you did not upgrade, it doesn't matter, you can download projects from Altium-365. I'll put a link to the article later on where you can find the 365 link as well

  • @oleksii.zagorskyi
    @oleksii.zagorskyi Před měsícem

    Traces for voltage drop sensing on shunt resistors network is far from best practices. You included a noticeable part of copper traces as path for current. It will cause less stable real current when the device is heating. It's not an issue for a hobby project, but you learn here people to do things properly, right? So, that's why I'm pointing this here for you.

    • @MyVanitar
      @MyVanitar Před měsícem

      I did not get what you meant, what's the problem with this layout?! when the copper is enough, it won't heat noticeably. open a channel and show your professional projects and do things properly!

    • @oleksii.zagorskyi
      @oleksii.zagorskyi Před měsícem

      ​@@MyVanitar I was talking about PCB traces layout. Traces where you sense voltage drop on shunt resistors. I'll be happy to continue discussion after you have a look on some doc. Please search for AD's document optimize-high-current-sensing-accuracy.pdf and have a look. That's much more close look how to properly do tracing, while on your PCB it's far from proper approach. Do not get me wrong, I'm watching your channel not to make critics. I've just spot this and want to pay attention. Will be happy to continue discussion.

    • @oleksii.zagorskyi
      @oleksii.zagorskyi Před měsícem

      @@MyVanitar ​ I have to repeat a lost comment. I was talking about PCB traces layout. Traces where you sense voltage drop on shunt resistors. I'll be happy to continue discussion after you have a look on some doc. Please search for AD's document optimize-high-current-sensing-accuracy PDF and have a look. That's much more close look how to properly do tracing, while on your PCB it's far from proper approach. Do not get me wrong, I'm watching your channel not to make critics. I've just spot this and want to pay attention. Will be happy to continue discussion.

    • @MyVanitar
      @MyVanitar Před měsícem

      The "maximum" power dissipation on the shunt is around 1.25W. the shunt is rated at 6W. can be increased to 8W. Resistors on the source pin of the Mosfet are rated at 12W and can be increased to 16W. maximum power dissipation on those 4 resistors 6W but they won't affect the current reading. This can be even improved if the value is decreased but the user would miss low current adjustments. Load ground and input ground are also common. current sensing is the high side method. if you mean the traces from the shunt to the chip, they are short and identical

    • @oleksii.zagorskyi
      @oleksii.zagorskyi Před měsícem

      ​@@MyVanitar I'm sorry, but you are still wrong and/or do not understand what I mean. Did you found the pdf I mentioned? Read it please! Your math about shunts wattage does not eliminate the fact that traces for main current sensing shunt (R9 || R10) are placed in a way that violate well known, proper tracing. Those sensing traces literally should go under shunts and have to be connected to internal side of pads where they soldered. Not like you have right now on one side which we see, it's even on some distance from soldering pads!

  • @eerrfanshayyestehh2069
    @eerrfanshayyestehh2069 Před měsícem

    Nice my friend

  • @user-to4bb3qs8t
    @user-to4bb3qs8t Před měsícem

    Wwonderfull design thanks for showing the same ! - but the article link looks like missing in the video description can you please look into that.

    • @MyVanitar
      @MyVanitar Před měsícem

      Thank you. I will provide the article link as soon as it gets published. by the way, watch the video completely till I put that link because you get values from both.

    • @MyVanitar
      @MyVanitar Před měsícem

      Thank you. I will provide the article link as soon as it gets published. by the way, watch the video completely till I put that link because you get values from both.

    • @user-to4bb3qs8t
      @user-to4bb3qs8t Před měsícem

      @@MyVanitar Thankyou for the reply, sure watched it fully , thankyou for your wonderful explanation of the design as well in the video .

  • @hp2073
    @hp2073 Před měsícem

    Thank you for sharing this 😊

  • @MyVanitar
    @MyVanitar Před měsícem

    5A Adjustable Digital DC Load Circuit

  • @nielsdaemen
    @nielsdaemen Před měsícem

    3:46 And a non conductive screw! Nylon screws usually

    • @MyVanitar
      @MyVanitar Před měsícem

      Not a screw, but a plastic washer

    • @nielsdaemen
      @nielsdaemen Před měsícem

      @@MyVanitar I meant a nylon bolt. If you use a metal bolt and a plastic washer it could still short out

    • @MyVanitar
      @MyVanitar Před měsícem

      whatever I say you make your assertion :-), no problem, use that bolt in your designs

  • @rikilshah
    @rikilshah Před 2 měsíci

    Raspberry foundation has released a standalone Windows installer which does all of this in one single click. I would recommend using that as it really eases the SDK setup process.

    • @MyVanitar
      @MyVanitar Před 2 měsíci

      please do not comment without watching the video!

    • @rikilshah
      @rikilshah Před měsícem

      @@MyVanitarDon’t be a jerk. I watched the video and that’s why I gave advice based on my experience. All the manual work of installing everything individually has been replaced by one click installer. What was wrong with my comment?

    • @MyVanitar
      @MyVanitar Před měsícem

      man, the first step of this tutorial is about installing that package, but that package is out of date, that's why we should update some parts. Please watch the video completely and be polite, I don't owe anyone!

  • @freakysuwin
    @freakysuwin Před 2 měsíci

    Hi can you share the transformer spec

    • @MyVanitar
      @MyVanitar Před 2 měsíci

      I will put the article soon in the description, then you can read more and see the specs

  • @blatogh1277
    @blatogh1277 Před 2 měsíci

    It is so good.

  • @jetlinux
    @jetlinux Před 2 měsíci

    Nicely done

  • @user-kc8or2cs3q
    @user-kc8or2cs3q Před 2 měsíci

    I am from India . So , please can you explain in Hindi ?

    • @MyVanitar
      @MyVanitar Před 2 měsíci

      unfortunately, I'm not from India and I don't know Hindi

    • @user-kc8or2cs3q
      @user-kc8or2cs3q Před 2 měsíci

      @@MyVanitar So , I would like to suggest that you should learn Hindi.

  • @afgamer5576
    @afgamer5576 Před 2 měsíci

    Can i input ac main 230 v

    • @MyVanitar
      @MyVanitar Před 2 měsíci

      No, maximum 90V-DC

    • @afgamer5576
      @afgamer5576 Před 2 měsíci

      @@MyVanitar any buck converter support 200 v dc?

    • @MyVanitar
      @MyVanitar Před 2 měsíci

      I can design it for you as a premium project. also, I have some designs that can get 230V mains input on the channel, but the output is fixed

  • @Cesar_III
    @Cesar_III Před 2 měsíci

    Good job!

  • @892kxf
    @892kxf Před 2 měsíci

    Can i buy these from you?

    • @MyVanitar
      @MyVanitar Před 2 měsíci

      I saw your Email and replied. yes, it's possible

  • @mauriciorodrigues9991
    @mauriciorodrigues9991 Před 2 měsíci

    Nice job.

  • @hp2073
    @hp2073 Před 2 měsíci

    Thank you ❤