![Institute of Quality and Reliability](/img/default-banner.jpg)
- 106
- 961 430
Institute of Quality and Reliability
India
Registrace 30. 05. 2019
This channel is dedicated to all those who want to learn and contribute to quality and reliability improvement to make this world better! Videos are created by Hemant Urdhwareshe and team. Hemant is a Fellow of American Society for Quality (ASQ) and is certified by ASQ as Six Sigma Master Black Belt, Reliability Engineer (CRE), Quality Manager (CMQ/OE) and Quality Engineer (CQE). He has 46 years of experience and wants to share his knowledge and experience with those who wish to acquire it! If you like the channel, please subscribe. Click like button if you found it useful!
CRE Jul24 YT Video
Dear friends, Institute of Quality and Reliability is happy to anounce that our next online CRE workshop is scheduled from 8-July to 12-August-2024. It will be conducted on Monday-Wednesday-Friday and Saturday from 6:30 to 9:30 PM India Time.
Download brochure and registration form from our website world-class-quality.com/training-calendar.
Do contact us on ioqr@world-class-quality.com for any further information or clarification.
Download brochure and registration form from our website world-class-quality.com/training-calendar.
Do contact us on ioqr@world-class-quality.com for any further information or clarification.
zhlédnutí: 175
Video
Binary Logistic Regression using SIgmaXL software
zhlédnutí 168Před měsícem
Dear friends, we are happy to release our 99th technical video on Binary Logistic Regression (BNR)! BNR is an important statistical technique which helps in determining the effect of variable factors on a discrete binary response! Some application examples can be: • Effect of pouring temperature, pouring time, carbon equivalent on casting defects such as porosity • Effect of salary, and experie...
Six Sigma Green and Black Belt online Workshop
zhlédnutí 287Před 3 měsíci
Dear friends, we are happy to anounce that the next Six Sigma Green and Black Belt online Workshop will start from 13-April-2024. The duration of the green belt workshop is 60 hours while as duration of the Black Belt workshop is 102 hours. The workshop includes access to recorded sessions and practice tests for a period of six months from the start date of the workshop. Download details from w...
Measurement Systems Analysis using SigmaXL software
zhlédnutí 624Před 4 měsíci
Dear friends, many of the viewers had requested for an introductory video on measurement systems analysis (MSA) and Gauge Repeatability and Reproducibility (R&R) Study. We are happy to release this video on MSA! In this video, Hemant Urdhwareshe, Fellow of American Society for Quality, and ASQ Certified Six Sigma Master Black Belt, explains the terminology of measurement systems and also illust...
Certified Reliability Engineer (CRE) Online Workshop starts from 5-Feb-2024
zhlédnutí 578Před 7 měsíci
Dear friends, Institute of Quality and Reliability is happy to anounce that our next online CRE workshop is scheduled from 5-Feb to 16-Mar 2024. It will be conducted on Monday-Wednesday-Friday and Saturday at 6:30 PM India Time. Download brochure and registration form from our website world-class-quality.com/training-calendar. Do contact us on ioqr@world-class-quality.com for any further inform...
Weibull Probability Plotting of Right Censored Data on Excel
zhlédnutí 1,9KPřed 7 měsíci
Dear friends, We are happy to release this 97th video! Many of you have requested to make this video on Weibull Probability Plotting of Right Censored Data. In this video, Hemant Urdhwareshe, Fellow of ASQ, explains how to construct a Weibull Probability Plot when the data is Right Censored! Hemant has illustrated the complete procedure, step by step, using Microsoft Excel, with an Application ...
Relibility Sample Size P3 with failures using Binomial Distribution
zhlédnutí 1,1KPřed 8 měsíci
Dear friends, we are very happy to release this video on the first day of the World Quality Month 2023! Some of you have asked the question about how the formula for success run theorem was derived! You should find answer to that question in this video! Also, the previous video shows the sample size calculation using template! However, in this video, Hemant Urdhwareshe, Fellow of ASQ, explains ...
Sigma Level and Process Capability Indices
zhlédnutí 1,8KPřed 8 měsíci
Dear friends, we are happy to release this interesting video to explain and illustrate the relationship between sigma level and process capability indices Cp and Cpk! Hemant Urdhwareshe, ASQ Fellow and Six Sigma Master Black Belt, explains this relationship with animations! We are sure, you will find this video interesting and useful! Do click on the like button and subscribe to our channel if ...
Sigma Level and PPM Calculation on Excel
zhlédnutí 3KPřed 8 měsíci
Dear friends, I am glad to release our technical video on the subject of ‘Sigma Level vs Defective Proportion and PPM’! In this video, I have tried to explain the definition of sigma level in the context of relation between tolerance and standard deviation sigma. Sigma Level assessment is an essential step in Six Sigma projects. In this video, I have explained the logic of 1.5sigma shift as was...
Process Capability Analysis: Cp, Cpk, Sigma Level
zhlédnutí 6KPřed 9 měsíci
Dear friends, we are happy to release this video on Process Capability. this is our 93rd video! In this video, Hemant Urdhwareshe, Fellow of ASQ, explains the basic concepts of process capability indices Cp and Cpk with an illustration example. Hemant has also explained how to validate whether the data is normally distributed with histogram and normal probability plotting. Hemant has further ex...
Design for Reliability Overview
zhlédnutí 2KPřed 9 měsíci
Dear friends, this is a quick overview of the Design for Relliability (DFR) strategy. For details of the tools and techniques shown in the video, we are providing links to our videos on our CZcams channel. Links to some related videos: (1) FMEA Part-1 Planning and preparing for FMEA czcams.com/video/HxCI1FFlmhI/video.html (2) FMEA Part-2 Using DFMEA Form and Rating Guidelines czcams.com/video/k...
Fault Tree Analysis (FTA) XOR Gate with Illustration
zhlédnutí 610Před 10 měsíci
Dear friends, we are happy to release our 91st technical video on XOR Gate occasionally used in Fault Tree Analysis (FTA). In this video, Hemant Urdhwareshe, Fellow of ASQ, explains the basic concept of XOR gate, the related probability calculation and an illustration example. If you find the video useful, click on the like button and do subscribe to our channel! Link to our video on FTA: czcam...
Probability Functions in Reliability and related mathematics
zhlédnutí 9KPřed 11 měsíci
Dear friends, we are happy to release our 90th technical video! In this video, Hemant Urdhwareshe, Fellow of American Society for Quality (ASQ), explains the various functions in reliability mathematics. Hemant has explained Probability Density Function (PDF), Cumulative Failure Distribution Function (CDF), Reliability Function and the Hazard Function. Hemant has also briefly explained the math...
Goodness of fit Test
zhlédnutí 3,3KPřed rokem
Dear friends, we are happy to release our 89th technical video. In this video, Hemant Urdhwareshe explains the basic idea behind Goodness of fit testes and how to perform Goodness of Fit test. Hemant illustrates this with an illustration of Goodness of Fit test for Normal Distribution using Microsoft Excel. Hemant is a Fellow of ASQ and is certified by ASQ as Six Sigma Master Black Belt, Qualit...
Normal Probability Plotting with Case Study
zhlédnutí 2,6KPřed rokem
Dear friends, we are pleased to released our 88th technical video on a very important topic in Statistical Quality Control and Six Sigma: Normal Probability Plotting! In this video, Hemant Urdhwareshe explains the concepts and basic procedure of Normal Probability Plotting using probability paper with a simple real life case study! Hemant is a Fellow of ASQ and is certified by ASQ as Six Sigma ...
CRE Online Workshop starts from 9-Aug-23
zhlédnutí 334Před rokem
CRE Online Workshop starts from 9-Aug-23
Parts, Materials and Process Selection for Reliability
zhlédnutí 1,2KPřed rokem
Parts, Materials and Process Selection for Reliability
Certified Reliability Engineer Online Workshop starts 10-Arpil-23
zhlédnutí 733Před rokem
Certified Reliability Engineer Online Workshop starts 10-Arpil-23
Reliability Allocation or Apportionment
zhlédnutí 2,8KPřed rokem
Reliability Allocation or Apportionment
Maintainability and Availability Introduction
zhlédnutí 5KPřed rokem
Maintainability and Availability Introduction
FMEA Part-3: DFMEA Application Case Studies
zhlédnutí 6KPřed rokem
FMEA Part-3: DFMEA Application Case Studies
FMEA Part-1: Planning and Preparing for DFMEA
zhlédnutí 20KPřed rokem
FMEA Part-1: Planning and Preparing for DFMEA
FMEA Part-2: How to use DFMEA form and Rating Guidelines
zhlédnutí 6KPřed rokem
FMEA Part-2: How to use DFMEA form and Rating Guidelines
Extended Crow AMSAA Reliability Growth Model
zhlédnutí 1,4KPřed rokem
Extended Crow AMSAA Reliability Growth Model
Reliability Growth: Crow AMSAA Model with Application Case Study
zhlédnutí 3,9KPřed rokem
Reliability Growth: Crow AMSAA Model with Application Case Study
Homogeneous and Nonhomogeneous Poisson Process (HPP and NHPP) for repairable systems
zhlédnutí 3,3KPřed rokem
Homogeneous and Nonhomogeneous Poisson Process (HPP and NHPP) for repairable systems
Wow. Such good information with easy examples. Great Job Sir
Thank you!🙏
Hi sir, regarding the application exercise question, what would be the MTBF since it has 0 failure, which T/F would actually give infinity?
Thank you Sir for sharing your knowledge and experience for free. Be blessed. 👋 Are your datafiles have the solutions in place?
In this example, we are sure about all the raw data are operation time of failure, right? Another question: Isn't a smaller Anderson-Darling value indicative of a better goodness-of-fit? Why is the Weibull distribution considered the most appropriate when the exponential distribution has the smallest value?
Hello friend, that is a very good question! Yes, the lower value of AD shows better fit. Choosing Weibull is still safe as Exponential is only a special case of Weibull with a shape parameter of 1.
Can minitab plot multiple accelerating factors at the same time, like temperature and humidity?
Thank you for asking an excellent question! Yes, Minitab can analyse data of an accelerated life test with two variables.
@@uhemant1 thank you for the response 😊
Greetings Professor! Thank you for your highly invaluable videos, I found them to be extremely useful. I just have one question: are you familiar with the software 'Cornerstone' for DoE? Can you recommend any links where I can find tutorials for Cornerstone?
Thank you! I am glad to know you are finding the videos useful! I am not aware of the software mentioned by you. Apologize.
Thank you
My pleasure!
How to represent a standby pump in RBD
A standby pump would be in parallel with the primary pump with a switch. The reliability of the switch also needs to be considered.
Hi Sir, what if we're studying a system, for example, computer? There're so many components in it. Do we need separate the data by diff. failure modes or just combine them together? Thanks!
You need to separate the failure modes for taking improvement actions. For growth calculations, all failure modes should be considered.
@@instituteofqualityandrelia7902 Thank you so much for the quick answer. I'm studying the warranty. So I need consider all failure modes. Rght?
good initial insight about the accelerating methods
Thank you!🙏
Sir, why exponential coefisien correlation always *?
I am not sure why Minitab does this often. However, Exponential is only a special case of Weibull Distribution with a shape parameter of 1. So if you select Weibull, Exponential will get included, if it fits.
thank you. video was informative
Glad it was helpful!
Why in some cases there is a time in the column even when genset did not fail?
Hello Fernando, Thanks for your interest. There are two gensets. So the time is time column shows data when any of the genset fails. Hope this is clear.
Yes I got it. When performing this analysis using Minitab the results are different. Also, how this Eta and Beta relates to shape and scale parameters informed when using Minitab?
very good explanation
Glad you think so! Keep watching!🎉
Awesome Concise
Thank you!🙏
Hello sir, Thank you for this wonderful video. Is it possible to share the excel sheet used in the video ? it would be of great help. Thanks again for the explanation. it is very clear.
Appreciate your feedback! I suggest that you create the xl worksheet for better learning and understanding!
Very clear and direct to the point. Thank you so much!!!
Thank you!🙏
Sir...Thanks a lot for the DFMEA video.....Very well explained
Most welcome!
hi, @11:02 63% failure u mentioned but actually it is 66.9% failure right??
No. 63% is correct. For Weibull distribution, by time equal to scale parameter, 63.2% parts are expected to fail. You may like to watch my video on Weibull distribution. Here is the link: czcams.com/video/dxwlYZ-8_GM/video.html
good and clear tutorial on this topic - Thank you
Glad to hear that it was helpful! Appreciate your feedback!
Name of software
I have used Minitab software. There are other software such as Weibull++.
<5 failure or >=6 failures out of how many samples? what should be the sample size sir??
It is basically for test time in multiples of lower test mtbf.
How the simulated values are derived?
These are calculated based on probabilities as per assumed distribution.
Hi Sir, why is the Hazard rate 1/i? just because of one failure among i?
Thank you for your interest. 1/i is delta hazard where i is the reverse rank. The reverse rank represents items at risk just prior to t. Thus proportion of items failing out of SURVIVING population during the interval is by definition delta of hazard rate. You may like to watch my video on hazard rate. Here is the link: czcams.com/video/0a-BF036Di4/video.html
Thank you so much for sharing the VDO so, I request training apply concern with heuristic model if possible to sharing concept.
Thank you for your suggestion. Kindly clarify your expectations.
how to get the effectiveness factors of the corrective action??
It is explained in the video. You can also refer to the paper referenced.
The video is really useful
Glad you think so!
Hello sir ... Can I run the botched runs I minitab?? And please tell if it is possible then they give very accurate results to consider for further analysis in DOE to find significant factors??
Thx. But I haven't understood your question.
Great video
Glad you enjoyed it
very nice lecture i solute you thank you sir
So nice of you
Great and clear explanation, thanks for sharing 😊
You’re welcome 😊
Hello sir can you please tell me how we can find the values of shape parameter and scale parameter??
Thank you! Please watch my video on how to estimate beta and eta parameters using probability plotting. Here is the link: czcams.com/video/dsuLVS2yQ4U/video.htmlsi=i7saq3ej5S-wkYKk
@@instituteofqualityandrelia7902 Thank you very much sir..
Hello sir can you please tell me how we can find the values of shape parameter and scale parameter??
Watch my other video: czcams.com/video/dsuLVS2yQ4U/video.htmlsi=i7saq3ej5S-wkYKk
@@instituteofqualityandrelia7902 Sir can you tell me how we can decide which plots are good and which one is to choose or very helpful for further analysis after conducting the ALT How to decide plots according to what??
great example and effective way to explain DEO , many thanks for the explanation
I am glad you liked it!🎉🙏
Thanks for the explanation, but still i have question. In a real case e.g determining the components reliability of a machine, what is the ß value? Because sometimes, when it broke, u just need to repair the components and it will run again (basically we use MTBF on this situation), and sometimes when it broke you need to change the components so it would start again (non repairable units, and this we use MTTF). What is the ß value then?
Beta value is estimated from the data of past failures.
Hii sir, why i get the zero error, zero SE coefficient, zero P and T values in minitab when i run the two level two factor design for design of experiments can you please tell this..
This is possible when you do not have any degrees of freedom for the error term.
@@instituteofqualityandrelia7902 because of this in minitab I didn't get the values of p test , f test and SE Coefficient So how I can resolve this??
@@instituteofqualityandrelia7902 basically I'm facing this problem when I use the minitab software and I have created 2 level 2 factor full factorial design in this, when I checked for the significance then I didn't get any P values ...
Yes. This is called a saturated design. If you replicate the design, your problem will be solved as then you will get enough degrees of freedom for error. With two replicates, there will be 8 runs. Total degrees of freedom will be 7 and there will now be 3 degrees of freedom for error. Hope this helps.
@@instituteofqualityandrelia7902 Thanks sir . .👍🏻
how can i contact you Sir. Any email address.
ioqr@world-class-quality.com
thank you for sharing sir. could you share LDA of left cencored data using minitab too please ?
Thank you! The left censored data can be analysed using similar commands in arbitratily censored data.
Sir, I have 1 doubt, at 5.45 you said for alpha you mentioned shape parameter. but actually Beta is called as share parameter is it? but in excel we have to consider alpha as a shape parameter. is right?
This is only because in XL, the notation is different. In most literature, the shape parameter is denoted as beta. In XL, the shape parameter is denoted as alpha.
Good morning sir, How you saying 63% product will fail. where it is mentioned? can you pls explain..
Hello there! This is a property of Weibull Distribution. You may like to watch my videos on Weibull Distribution. Links shown below: Weibull Distribution Part-1 czcams.com/video/dxwlYZ-8_GM/video.html Weibull Distribution Part-2 czcams.com/video/WbG5Z7irUu4/video.html
Thank you very much. Clearest of all videos in this topic
You are welcome! I am really glad to know!
Shouldn't Cpk be calculated using sigma estimator instead of standard deviation?
Standard Deviation can be for sample or population. In this particular case, standard deviation is calculated based on 250 data points and therefore can be practically considered as population standard deviation, If control charts are use and process is stable, the standard deviation can be calculated using the control chart, but then it is considered as 'within' subgroup variation and represents the random portion of the variation.
if p-value of block is significant, does that mean there is unacceptable lot to lot variation? if yes, what action can be usually taken to resolve the issue?
It depends on what the blocking factor is. If p-value shows that it is significant, then we need to consider the block in the model and prediction. There is no question of accepting or not accepting!
Hi sir, how to calculate the sample size for variable data?
Thank you for your interest! You can watch my other videos on the sample size. Links are given below: czcams.com/video/Aa8FFh4GxCw/video.htmlsi=2blPOcNFGSKgW9zt czcams.com/video/XjKY8ELjupQ/video.html Let me know if you still have questions!
Fantastic video. Great insight and excellent presentation
Glad you enjoyed it!
Sir in 3:30 you said, Cumulative Probability = j-0.5/10. Sir in normal distribution, CPF comes in non-integrable exponential form!? Please tell the reasoning behind the formula used?? You can share any video/blog link for such reading. And thank you for the video sir.
If we take cumulative frequency value as claculated, it will mean that no tube will fail below 26.8 and all tubes will fail by 34.9! It is not appropriate to draw this conclusion based on a sample of 10! Thus this formula, knows as Modified Kapaln Meier Method, makes a correction based on sample size n. As na becomes larger, the correction becomes smaller! A more populalar method of such a correction is called median rank and is given by (j-0.3)/(n+0.4). Applicability of median rank is wider as many distributions, such as Weibull, are skewed. You can watch my video on Weibull probability plotting: czcams.com/video/dsuLVS2yQ4U/video.html. Hope this helps.
@@instituteofqualityandrelia7902 that's super detailed response. Got it sir. Thank you for sharing the resource... and thank you for taking out your time to reply.
Welcome! Keep watching my technical videos!
Sir the equation for uncoded to coded conversion is bit confusing. Pl see the current coding conversion equation at video time 03:35 it is Current (coded)=(current uncoded-13)/3 ------ this is clear. But at video time 09:35 it is X1c =(3Xuc-13)/3. So why Xuc is additionally multiplied by 3 here, could u pl explain.
Hello Lokesh, thank you for your interest and observation. Unfortunately that is a typo error. It should be same as (Xuc-13)/3. I apologise for the error. I am adding a note in the video description. CZcams videos cannot be edited for such errors. Thanks you for pointing out.
Hello sir video 06:10 Beta23.X1.X3. Is actually Beta23X2X3 M i right?
Yes. This is a typo error. Apologise! Thanks for your keen interest and observation.
By using different cards each drop are we not adding a new variable each time? So how can we compare the results against each other?
You could drop the same card. By changing the cards, this becomes a noise factor.
@uhemant1 Does it not introduce a new variable? You mention changing the card each time thus introducing a new factor/variable each time. This doesn't make sense to me....
It may not make sense to you. But in every experiment, there are controlled and uncontrolled (noise) variables. As an experimenter, you need to decide which one you may include considering the reality.
Great job on this video.
Thank you so much!🙏