Oil & Gas field Quality control
Oil & Gas field Quality control
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CONFUSED??? WHAT IS WELD BACKING? BACKING WELD? BACK WELD? FUSIBLE INSERTS? RETAINER?
BACKING, back weld, backing welds?
𝗜. 𝗕𝗮𝗰𝗸𝗶𝗻𝗴: Weld backing refers to the material or device placed at the root of a weld joint before welding begins on the front side.
►Its primary purpose is to support and shield the molten weld metal, ensuring full penetration throughout the entire joint.
𝗜𝗜. 𝗕𝗮𝗰𝗸 𝗪𝗲𝗹𝗱 (𝗥𝗼𝗼𝘁 𝗣𝗮𝘀𝘀): A back weld, also known as a root pass, is a weld bead made in the groove of a joint, followed by another weld applied to the root side.
►𝙄𝙩𝙨 𝙥𝙧𝙞𝙢𝙖𝙧𝙮 𝙥𝙪𝙧𝙥𝙤𝙨𝙚𝙨 𝙖𝙧𝙚:
Ensuring complete joint penetration on complete joint penetration (𝗖𝗝𝗣) grooves.
The back weld is usually applied after the root has been ground or gouged out to ensure the weld is made to sufficient material.
𝗜𝗜𝗜. 𝗕𝗮𝗰𝗸𝗶𝗻𝗴 𝗪𝗲𝗹𝗱: A backing weld is a weld bead made on the root side of a groove before welding on the front side.
►𝙄𝙩𝙨 𝙢𝙖𝙞𝙣 𝙤𝙗𝙟𝙚𝙘𝙩𝙞𝙫𝙚𝙨 𝙖𝙧𝙚: Ensuring that the weld on the front side does not melt through the backside.
𝙒𝙚𝙡𝙙 𝙗𝙖𝙘𝙠𝙞𝙣𝙜 𝙘𝙖𝙣 𝙗𝙚:
𝙋𝙚𝙧𝙢𝙖𝙣𝙚𝙣𝙩: Permanent backing is usually made from a base metal similar to that being welded and, as the name implies, becomes a permanent part of the joint because it is fused to the root of the weld and is not easy to remove.
𝙏𝙚𝙢𝙥𝙤𝙧𝙖𝙧𝙮: Typically made from copper, anodized aluminum, stainless steel, or various ceramic materials. They are used to control penetration and are removed after welding. Care must be taken to prevent melting the backing material into the weld puddle.
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▂ ▃ ▄ ▅ ▆ ▇ ▇ ▇ ▇ Open Me ▇ ▇ ▇ ▇ ▆ ▅ ▄ ▃ ▂
Description: This Channel always discusses the Quality, inspection and construction perspective of construction of pipelines and similar topics. Time to time we discuss the related basic knowledge, physics or science to help understanding the mani topics in details.
▬▬▬▬▬▬▬▬▬▬▬▬ FAQ ▬▬▬▬▬▬▬▬▬▬▬▬
Q. Who am I ?
Ans : I am a pipeliner in Saudi Arabia (Gulf) who has been working with oil and gas field for the past 21 years.
Q. What's my specialty?
Ans : I head the quality control department of an MNC in oil and gas control for the past 12 years.
Q. Why am I making videos about Oil and Pipeline?
Ans: To teach the basics about Oil and Pipeline, Job Opportunities , Placement in Gulf countries , Inspections and Interview procedures and more !! this channel is for people who are in need for some experienced voice.
▬▬▬▬▬▬▬▬▬▬▬ Other Videos ▬▬▬▬▬▬▬▬▬▬
1. Do You know how to construct Pipeline, Pipeline Construction Process Flow, How to Construct pipeline
2. How to prepare a WPS? HOW TO PREPARE A WELDING PROCEDURE (WPS) Part 1 to 7-
3. DESTRUCTIVE MECHANICAL TESTS FOR WELDS TENSILE HARDNESS BEND IMPACT FRACTURE MACROETCHING CTOD WELDS
4. UNDERWATER WELDING & INSPECTION
5. PROCUREMENT QUALITY ASSURANCE AND CONTROL IN PROCUREMENT -
6. CALIBRATION of PRESSURE GAUGES AND RELIEF VALVES, DO YOU KNOW IN HOUSE CALIBRATION, CALIBRATION LAB
7. CATHODIC PROTECTION FOR PIPELINES, CP, ICCP, SACRIFICIAL ANODES, CORROSION PROTECTION OF PIPELINES
8. SELECTION OF VALVES, DO YOU KNOW BASIC PROPERTIES OF A VALVE?, WHICH VALVE TO BE USED FOR ISOLATION?
9. Do you know where are you going to work in Oil & Gas Field Construction? Familiar Code definitions.
10. Welding, welded Joints Type Design know how, Basic Processes, Advantage Disadvantage Applicatrion
11. Opportunities in Gulf Saudi Arab types of Job culture Salary OIl & gas field network terminology
12. Oil and Gas field exploration process flow know how
13. INTERESTING FACTS FOR FLANGES & FLANGE FACES?
14. What is POST Weld Heat Treatment, #PWHT, Stress Receiving, WHEN WE DO PWHT? Dos & Don't s of PWHT
15. INTERESTING FACTS FOR FLANGES & FLANGE FACES? studio.czcams.com/users/videon4EpyQuSVVk/edit
16. Metals, Non metals: studio.czcams.com/users/videojbKWilpP5jc/edit
17. What is Pigging? Uses of Pigg, pipeline Internal cleaning, caliper survey:: studio.czcams.com/users/videowJaBFL98UGI/edit
▬▬▬▬▬▬▬▬ Thanks for watching ▬▬▬▬▬▬▬▬▬▬
zhlédnutí: 39

Video

WHAT IS HYDROSTATIC TEST MANIFOLD? TEST HEADERS? DESIGN & TESTING OF A MANIFOLD?
What is Hydrotest Manifold? A pressure test manifold is used for performing a hydrotest. The pressure test manifold has the required provisions to test and protect the piping system subject to hydrotest. Since the manifold is constructed at higher pressure rating and equipped with non-return valves and calibrated safety pressure relief valves and more than one positive isolation valves, it is w...
HOW MUCH CHEMICAL YOU NEED TO TREAT HYDROTEST WATER? CORROSION INIHIBITOR BIOCIDE, OXYGEN SCAVENGER
zhlédnutí 111Před dnem
DEFINITIONS: Biocide: A chemical added to preserve fluids and systems by controlling the proliferation and growth of micro-organisms that can affect corrosion and system cleanliness. General Aerobic Bacteria (GAB): Prokaryotic (Bacteria and Archaea) micro-organisms that obtain their biochemical energy and reproduce in the presence of oxygen, e.g. acid-producing bacteria and iron-oxidizing bacte...
HOW DO YOU SELECT THE RATING OF A FILLING PUMP? WATER FILLING FOR HYDROTEST, ALL ISSUES RESOLVED!!!
zhlédnutí 59Před 14 dny
Water filling is a vital part of Hydrostatic test execution. Before starting Water filling activity, we need to consider few things: Pipeline or piping system is fully constructed Quality inspector made the punch list for hydrotest and all the ‘A’ items are closed. Internal cleaning of the pipeline completed. Test headers/ Test manifold and/or Temporary or permanent Scraper launcher/ receiver i...
WHAT IS CLAD WELDING? CLADDING BUTTERING- WHAT WHEN HOW???
zhlédnutí 234Před měsícem
What is CLAD Welding?? Cladding welding is one of the activities required by many industries. Its effects have been paramount to the longevity and the durability of certain parts, materials, and components. How much do you know about cladding in welding? Are you aware of how the process is done? More so, what can it help you with concretely? After reading this guide, you will have clearer visio...
MASS SPECTROMETER LEAK TESTING EQUIPMENT PROCEDURE, LEAK TESTING STANDARDS
zhlédnutí 104Před měsícem
Mass spectrometer leak testing:: This is also a way to to detect very small leaks across a pressure boundary using Helium Gas.The helium leak test is conducted with the use of a mass spectrometer, which is calibrated to detect the presence of helium molecules. Helium molecules are very small, so using helium as a tracer gas will find very small leaks that other leak tests may not find. This can...
TYPES OF LEAK TEST: HELIUM SNIFFER TESTING
zhlédnutí 70Před měsícem
Helium sniffer testing : The helium sniffing leak test is a method that uses helium as a tracer gas in combination with instrumentation that can detect presence of helium in the environment and more specifically an increase in helium due to a leaking part. Generally sniffer leak detection is used to locate leaks in parts or systems so that they can be identified and where possible repaired. Thi...
LEAK TESTING TYPES: PRESSURE DECAY TESTING
zhlédnutí 72Před měsícem
Pressure-decay testing:: This method involves pressurizing the system or component and monitoring the pressure drop over a specified period of time. If there is a leak, the pressure will decrease, indicating the presence of a leak. Pressure decay leak testing is the most widely used method of leak testing in manufacturing production lines. This is because, air pressure decay leak testing is unc...
TYPES OF LEAK TEST WHAT IS BUBBLE LEAK TEST- LET'S DISCUSS!!!
zhlédnutí 82Před 2 měsíci
TYPES OF LEAK TEST: Refrigerant Sniffers: There are a number of available instruments that have been tuned to detect a range of refrigerant chemicals. The units are generally used as sniffers on air conditioning assemblies, freezers, coolers systems and the like. They can be used to locate leaks. One can also use these devices to perform an accumulation test and then get quantitive results for ...
DO YOU KNOW ABOUT LEAK TESTING, PART 1 BASICS TO KNOW
zhlédnutí 82Před 2 měsíci
WHAT IS A LEAK TEST?? For leak test we mean a proceeding that can verify the pneumatic tightness of a piece. Leak testing is a procedure that inspectors use to determine whether an object or system is functioning within a specific leak limit. Leak testing uses pressure to find these defects so that they can be addressed as part of regular maintenance procedures. unlike most of the types of meas...
CATHODIC PROTECTION AS A CAREER??? HOW?? WHERE?? WHEN??
zhlédnutí 314Před 3 měsíci
Cathodic protection is a specialisation Though used extensively, cathodic protection is highly specialised. To be successful it requires a combination of the application of corrosion science, electrochemistry, electrical engineering, metallurgy, and often structural and mechanical engineering. There are effective Standards (BS ENs and BS EN ISOs) for a wide range of CP applications in different...
WHAT ARE FASTNERS? FASTENERS TYPES APPLICATIONS
zhlédnutí 121Před 3 měsíci
WHAT ARE FASTNERS? A fastener is a hardware device that mechanically joins two or more objects. In general, fasteners are used to create non-permanent joints (can be removed or dismantled). Some examples of fasteners are: bolts, clips, latch, pins, sockets, nuts, washers, nails and screws. What are standard fasteners? These fasteners are used to mechanically join or affix other hardware objects...
FROM WHERE ISO 9001 EVOLVED? HISTORY AND INTRODUCTION
zhlédnutí 79Před 4 měsíci
Intro ISO 9001: ISO 9001, ISO 9001 is an internationally recognized standard for quality management systems. It is part of an overall family of Standards (known as ISO 9000) which cover a range of quality assurance topics. ISO 9001 2015 has been developed to help companies gain recognition for their quality management and demonstrate this to their customers. ISO 9001 standards are applicable to...
PAINTING COATING FBE AND DOUBLE LAYER FBE, FUSION BONDED EPOXY???
zhlédnutí 304Před 4 měsíci
Types of coating & wrapping: FBE COATING: Epoxy Coating (FBE): Epoxy is a type of polymer, a group of chemical compounds that consist of large molecules with repeating subunits. We know that the molecular structure of polymers gives them their toughness and elasticity, making polymer products seen everywhere in daily life. Epoxy resins include epoxides-highly reactive groups of molecules-that h...
INTERVIEW QC INSPECTORS, QUALITY ENGINEERS
zhlédnutí 221Před 4 měsíci
INTERVIEW QUESTION ANSWERS SERIES QA/QC INSPECTOR/ ENGINEER Q: What are the different action points for Inspection? A. Hold Point (H) An inspection point, defined in an appropriate document, beyond which an Activity must not proceed without the approval of the designated organization or authority. Witness (W) An inspection point, defined in an appropriate document, beyond which an Activity can ...
HOW TO EXPLORE ESSENTIAL VARIABLES FOR WPS PQR IN ASMEIX??? A NUMBERS, F NUMBERS
zhlédnutí 184Před 4 měsíci
HOW TO EXPLORE ESSENTIAL VARIABLES FOR WPS PQR IN ASMEIX??? A NUMBERS, F NUMBERS
PDCA (PLAN-DO-CHECK-ACT) CYCLE & ISO 9001 UNDERSTANDING CLAUSES...
zhlédnutí 109Před 5 měsíci
PDCA (PLAN-DO-CHECK-ACT) CYCLE & ISO 9001 UNDERSTANDING CLAUSES...
WHAT IS PQP? WHAT IS QMS? What is PDCA Cycle ?? COMPARISON WITH ISO 9001.
zhlédnutí 170Před 5 měsíci
WHAT IS PQP? WHAT IS QMS? What is PDCA Cycle ?? COMPARISON WITH ISO 9001.
WELDING OF DUPLEX AND SUPER-DUPLEX STEEL PART 2
zhlédnutí 148Před 5 měsíci
WELDING OF DUPLEX AND SUPER-DUPLEX STEEL PART 2
WHAT IS DUPLEX STEEL PART 1, METALLURGY, WHAT IS STAINLESS STEEL, TYPES, DEVELOPMENT
zhlédnutí 161Před 5 měsíci
WHAT IS DUPLEX STEEL PART 1, METALLURGY, WHAT IS STAINLESS STEEL, TYPES, DEVELOPMENT
WHAT WILL HAPPEN IF YOU WELD A MAGNETIZED PIPE?? WHAT IS SOLUTION?
zhlédnutí 207Před 6 měsíci
WHAT WILL HAPPEN IF YOU WELD A MAGNETIZED PIPE?? WHAT IS SOLUTION?
WHAT IS INSIDE ISO 9001? INTERESTING CONTENTS, BRIEF DISCUSSION
zhlédnutí 122Před 6 měsíci
WHAT IS INSIDE ISO 9001? INTERESTING CONTENTS, BRIEF DISCUSSION
WHAT IS CHRISTMAS TREE & WELLHEAD? WHAT IS THE DIFFERENCE? TYPES OF WELLHEAD AND CHRISTMAS TREE??
zhlédnutí 5KPřed 6 měsíci
WHAT IS CHRISTMAS TREE & WELLHEAD? WHAT IS THE DIFFERENCE? TYPES OF WELLHEAD AND CHRISTMAS TREE??
ICCP, CATHODIC PROTECTION FOR PIPELINES, CP, IMPRESSED CURRENT CATHODIC PROTECTION- part 3
zhlédnutí 3,7KPřed 6 měsíci
ICCP, CATHODIC PROTECTION FOR PIPELINES, CP, IMPRESSED CURRENT CATHODIC PROTECTION- part 3
CATHODIC PROTECTION PIPELINES, HOW YOU RELATE CP WITH PHYSICS? WHAT IS ELECTROCHEMICAL CORROSION?
zhlédnutí 1,4KPřed 6 měsíci
CATHODIC PROTECTION PIPELINES, HOW YOU RELATE CP WITH PHYSICS? WHAT IS ELECTROCHEMICAL CORROSION?
TRICKY BEHAVIORAL INTERVIEW QUESTIONS, Attitude, Personality, Perspective towards your employer
zhlédnutí 113Před 7 měsíci
TRICKY BEHAVIORAL INTERVIEW QUESTIONS, Attitude, Personality, Perspective towards your employer
DRAWING SYMBOLS IN ISOMETRIC PART3,
zhlédnutí 134Před 7 měsíci
DRAWING SYMBOLS IN ISOMETRIC PART3,
UNDERSTANDING ISOMETRIC PART2
zhlédnutí 138Před 7 měsíci
UNDERSTANDING ISOMETRIC PART2
UNDERSTANDING ISOMETRIC PART 1, How to Read Piping Isometric Drawing
zhlédnutí 587Před 7 měsíci
UNDERSTANDING ISOMETRIC PART 1, How to Read Piping Isometric Drawing
WHAT IS PIPING? WHAT IS NPS & NB? WHAT IS PIPE SCHEDULE? PIPE TYPES
zhlédnutí 300Před 7 měsíci
WHAT IS PIPING? WHAT IS NPS & NB? WHAT IS PIPE SCHEDULE? PIPE TYPES

Komentáře

  • @manigiri7728
    @manigiri7728 Před dnem

    Thank you sir

  • @danielodeliro2412
    @danielodeliro2412 Před 2 dny

    Thanks

  • @aniketbhattacharjee3551

    Sir how do we get in touch with you.

  • @danielodeliro2412
    @danielodeliro2412 Před 9 dny

    Thanks

  • @asimiqbal4989
    @asimiqbal4989 Před 9 dny

    Appreciated sir, please elaborate other operation regarding oil amd gas

  • @manigiri7728
    @manigiri7728 Před 10 dny

    Thank you sir

  • @mechavenger07
    @mechavenger07 Před 12 dny

    Dada. Apnar social media id

  • @tiwariskg76
    @tiwariskg76 Před 15 dny

    Really great described. You included safety precautions it's very important and key roles to completion of any tasks.

  • @tiwariskg76
    @tiwariskg76 Před 15 dny

    Excellent 👍🏻

  • @user-tu2rr6vf3x
    @user-tu2rr6vf3x Před 15 dny

    Hi Sir kindly make a video over procedure for demagnetising of pipe

  • @MES6664
    @MES6664 Před 16 dny

    Thank you for this video. I follow you from Chad 🇧🇪

  • @danielodeliro2412
    @danielodeliro2412 Před 16 dny

    ،thanks

  • @joselitomagat5070
    @joselitomagat5070 Před 18 dny

    can you recommend smart pigs? thanks for the info

    • @OilandGas-inspection-soumen
      @OilandGas-inspection-soumen Před 16 dny

      WHat do you mean? I did not understand your question. Smart pig is only when for a purpose, to collect pipeline internal data, it has no other uses Some normal pig might have sensor to trtace it from outside, thats it.

  • @kreolebean8287
    @kreolebean8287 Před 18 dny

    what about really diluted caustic? like 3%

  • @adityanath2945
    @adityanath2945 Před 18 dny

    Cp ka course k liye koi clg btayiye..

  • @KleevesViee
    @KleevesViee Před 22 dny

    I want to know more

  • @suhailkkkk9710
    @suhailkkkk9710 Před 25 dny

    Pigging and mothballing same?

    • @OilandGas-inspection-soumen
      @OilandGas-inspection-soumen Před 24 dny

      @@suhailkkkk9710 that's what I have explained in the video. You can say, mothballing is the pigging operation in live lines- as a part of periodical cleaning and maintenance of the pipeline

  • @manigiri7728
    @manigiri7728 Před 28 dny

    Thank you sir, Sir how we choose enough weld thickness and weld length of in a job

    • @OilandGas-inspection-soumen
      @OilandGas-inspection-soumen Před 24 dny

      @@manigiri7728 as a quality control inspector, it is not our role to choose it but to follow drawing/ designer recommendation. It is being calculated by the designer considering the design basic requirements, strength required, operating pressure temperature etc etc many factors. But as per thumb rule here in the gulf for fillet weld, 6 mm leg length is the lowest size being used for structures and structural attachment welding

  • @manigiri7728
    @manigiri7728 Před 28 dny

    Thank you sir , if we can different chemical composition and tensile strength cladding material and base metal

  • @manigiri7728
    @manigiri7728 Před 29 dny

    Thank you sir

  • @manigiri7728
    @manigiri7728 Před 29 dny

    Thank you

  • @manigiri7728
    @manigiri7728 Před 29 dny

    Thank you sir

  • @manigiri7728
    @manigiri7728 Před měsícem

    Thank you sir very use full us

  • @danielodeliro2412
    @danielodeliro2412 Před měsícem

    Thanks

  • @mzhou2727
    @mzhou2727 Před měsícem

    Please remove that annoying subscription button it is blocking the view of the components!

  • @saanbk7258
    @saanbk7258 Před měsícem

    Thanks

  • @danielodeliro2412
    @danielodeliro2412 Před měsícem

    Thanks

  • @danielodeliro2412
    @danielodeliro2412 Před měsícem

    Thanks

  • @teucerceoofgenshincreative8019

    thank you

  • @teucerceoofgenshincreative8019

    Thank you so much!

  • @nrajesh8629
    @nrajesh8629 Před měsícem

    Thanks

  • @danielodeliro2412
    @danielodeliro2412 Před měsícem

    Thanks

  • @essamhassan5810
    @essamhassan5810 Před měsícem

    Great

  • @danielodeliro2412
    @danielodeliro2412 Před měsícem

    Thanks

  • @teucerceoofgenshincreative8019

    Thank you sir

  • @teucerceoofgenshincreative8019

    thank you

  • @teucerceoofgenshincreative8019

    Thank you!

  • @SeanAssor
    @SeanAssor Před 2 měsíci

    Great teaching and thank so much. Pls how do I know the type of pig to use and how is the pig coupled and received to avoid too much of product loss assuming operation is on and lastly at what point do I receive the pig and how pls?

    • @OilandGas-inspection-soumen
      @OilandGas-inspection-soumen Před měsícem

      Thanks for your query. Selection of PIG depending on the service, type of pipeline (Metallic/ non metallic, coated or uncoated etc. ) purpose of the pigging - many factors. Generally, during construction of pipeline, we use the pig for- 1) cleaning the pipeline (Hard foam Pig with or without Metallic brush, Disk - bi or unidirectional pig with CS brish installed. 2) For filling Water 3) for dewatering, swabbing the pipeline after hydrotest, 4) For mothballing the existing pipeline (cleaning the service waste, 5) For introducing Nitrogen, dry air for lay up to protect the hydrotested pipeline till commissioning, 6) while introducing the service gas or liquid to remove the air/ nitrogen from the pipeline completely or as much as possible.. Actually, when ever you will be exposed to the real work - you will have more detailed knowledge gradually.

  • @danielodeliro2412
    @danielodeliro2412 Před 2 měsíci

    Thanks

  • @danielodeliro2412
    @danielodeliro2412 Před 2 měsíci

    Sir Please list all leak tests' names . And which standard use for each one of them.

  • @AmmarHaij
    @AmmarHaij Před 2 měsíci

    Amazing work, great video!

  • @DrillingDownDeep
    @DrillingDownDeep Před 2 měsíci

    Sir In AWS D 1.1I have doubts about qualified parent matel group number range on pre qualified wps,

  • @sen-ow7ub
    @sen-ow7ub Před 3 měsíci

    It was very, very wonderful, please continue to publish the next part of this, it will be useful for people like us

    • @OilandGas-inspection-soumen
      @OilandGas-inspection-soumen Před 3 měsíci

      I Put the full basic series for RTR and RTP Pipe installation (Construction phases, Lessons learnt), Please go through it and le tme know- if it is useful for you

  • @omaraburashed3650
    @omaraburashed3650 Před 3 měsíci

    First of all thank you sir, I think you did well in this series but in my opinion if you carry out this job with writing a real wps from scratch that would be great and would be a full course even you can sell it, thank you again

    • @OilandGas-inspection-soumen
      @OilandGas-inspection-soumen Před 3 měsíci

      Thanks for your kind comment Professionally, I am bit busy to make more videos. But very good Sugestion, I will try.

  • @kabilanke5068
    @kabilanke5068 Před 3 měsíci

    very interesting...

  • @elio9207
    @elio9207 Před 3 měsíci

    Can i have sacrifcial zinc anode to my Trampoline mat just screw it in the frame? And preventing rust?

  • @kennydail9514
    @kennydail9514 Před 3 měsíci

    Very Good Information. Thank you

  • @MusicTheMagic
    @MusicTheMagic Před 3 měsíci

    Good explanation sir

  • @greengreen1402
    @greengreen1402 Před 3 měsíci

    Thank you. I need to know how to grease the Christmas tree and wellhead valves, as well as conduct an inflow test. Thank you.

  • @CycleWerkz
    @CycleWerkz Před 3 měsíci

    Well done, thanks